Production Manufacturing Trip to China (Part 2)

FOG_Safe grease catchmentQuick recap: Our President, Collin Kobayashi, accompanied a client, FOG Safe, on a production manufacturing trip to China. They have returned to Hawaii, and are now discussing their recent trip to find the right manufacturing partner for the FOG Safe product, as well as the expectations of the trip versus what happened in this “Part 2” production manufacturing blog post. (View ‘Part 1’ here.)

Factory Visits and Deciding on a Production Manufacturing Partner
Let’s start off with, how was the trip?

[C. Kobayashi]: Traveling to the various factories was an exciting adventure for both myself and our client. Meeting factory management and touring the different factories is always exciting—no two factories are identical, so really getting to dive in and see the different manufacturing methodologies is a great experience.

[Client]: Seeing each of the factory’s capabilities really made a difference in deciding which factory is most capable of producing our product. Each had pros and cons, but at the end of the day, the one selected was based on 3D Innovations’ recommendation and my own impression of the visit.

What type of factories did you visit?

[C. Kobayashi]: We had the opportunity to visit with a handful of factories, both for product manufacturing as well as packaging manufacturing facilities.

What surprised you during this trip?

 [C. Kobayashi]: Improvements in manufacturing have come a long way. It was quite evident that manufacturing companies need to constantly upgrade their technologies to be efficient and competitive. During a few of the visits, we saw some advanced manufacturing systems that made them not only efficient, but able to handle large scale projects and track every stage of the process until the items were shipped out.

[Client]: I haven’t been to a factory before, so I wasn’t exactly sure what to expect. It was an entirely new experience for me. Visiting the various factories gave me a real comparison and I was able to see the differences, strengths, and weaknesses between each.

When you selected a final manufacturer, how did they stand out from the other factories?

 [C. Kobayashi]: Pricing will always affect the bottom line, but other factors are equally as important. All of these factors were taken into account when the final manufacturing partners were selected.

[Client]: A face-to-face meeting with these potential manufacturing partners really opened my eyes to see what goes on with the manufacturing process and what happens behind the scenes. Without these meetings taking place, it would have been a shot in the dark and hoping that the right manufacturer was selected.

What were the main takeaways from the trip to China?

[C. Kobayashi]: A few takeaways from this trip for me were seeing the various departments and logistics that handle the production process from start to finish. Being able to observe the entire process from machinery to quality assurance was an amazing conclusion to the project and development cycle.

[Client]: Trying to do this process without the assistance of manufacturing experts is impossible.  If doing this on my own, it would have been not only difficult, but there is a chance that I could have made the wrong decisions and ultimately sacrificed, time, money, and quality. I was fortunate enough to have 3D Innovations support the project from start to finish, and continually advising on the best way to bring our product to market.

What is the next step for the FOG Safe product?

[Client & C. Kobayashi]: Once molds are made, we will await the first samples and start full production quantities.

 

Have questions related to manufacturing a product internationally or locally? We are happy to help! Please send your questions to info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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