Posts Tagged "FOG Safe"

Production Manufacturing Trip to China (Part 2)

FOG_Safe grease catchmentQuick recap: Our President, Collin Kobayashi, accompanied a client, FOG Safe, on a production manufacturing trip to China. They have returned to Hawaii, and are now discussing their recent trip to find the right manufacturing partner for the FOG Safe product, as well as the expectations of the trip versus what happened in this “Part 2” production manufacturing blog post. (View ‘Part 1’ here.)

Factory Visits and Deciding on a Production Manufacturing Partner
Let’s start off with, how was the trip?

[C. Kobayashi]: Traveling to the various factories was an exciting adventure for both myself and our client. Meeting factory management and touring the different factories is always exciting—no two factories are identical, so really getting to dive in and see the different manufacturing methodologies is a great experience.

[Client]: Seeing each of the factory’s capabilities really made a difference in deciding which factory is most capable of producing our product. Each had pros and cons, but at the end of the day, the one selected was based on 3D Innovations’ recommendation and my own impression of the visit.

What type of factories did you visit?

[C. Kobayashi]: We had the opportunity to visit with a handful of factories, both for product manufacturing as well as packaging manufacturing facilities.

What surprised you during this trip?

 [C. Kobayashi]: Improvements in manufacturing have come a long way. It was quite evident that manufacturing companies need to constantly upgrade their technologies to be efficient and competitive. During a few of the visits, we saw some advanced manufacturing systems that made them not only efficient, but able to handle large scale projects and track every stage of the process until the items were shipped out.

[Client]: I haven’t been to a factory before, so I wasn’t exactly sure what to expect. It was an entirely new experience for me. Visiting the various factories gave me a real comparison and I was able to see the differences, strengths, and weaknesses between each.

When you selected a final manufacturer, how did they stand out from the other factories?

 [C. Kobayashi]: Pricing will always affect the bottom line, but other factors are equally as important. All of these factors were taken into account when the final manufacturing partners were selected.

[Client]: A face-to-face meeting with these potential manufacturing partners really opened my eyes to see what goes on with the manufacturing process and what happens behind the scenes. Without these meetings taking place, it would have been a shot in the dark and hoping that the right manufacturer was selected.

What were the main takeaways from the trip to China?

[C. Kobayashi]: A few takeaways from this trip for me were seeing the various departments and logistics that handle the production process from start to finish. Being able to observe the entire process from machinery to quality assurance was an amazing conclusion to the project and development cycle.

[Client]: Trying to do this process without the assistance of manufacturing experts is impossible.  If doing this on my own, it would have been not only difficult, but there is a chance that I could have made the wrong decisions and ultimately sacrificed, time, money, and quality. I was fortunate enough to have 3D Innovations support the project from start to finish, and continually advising on the best way to bring our product to market.

What is the next step for the FOG Safe product?

[Client & C. Kobayashi]: Once molds are made, we will await the first samples and start full production quantities.

 

Have questions related to manufacturing a product internationally or locally? We are happy to help! Please send your questions to info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Production Manufacturing Trip to China (Part 1)

FOG_Safe grease catchmentOur President, Collin Kobayashi, will be accompanying a client, FOG Safe, on a production manufacturing trip to China later this week. We are often asked about the process of researching and procuring a manufacturing partner, so we have decided to delve deeper into the topic of “manufacturing partnerships” in a two-part post here on our blog.

In this first post we discuss the benefits of traveling to the factory and getting acquainted with both factory management and factory processes. In our second post, we will dig into the details of the expectations verses experience of our client.

Finding a Production Manufacturing Partner

This is our client’s first time manufacturing a product and they are eager to dive right into the manufacturing phase of product development. They have asked Collin to accompany them on this trip to assist in visiting and selecting a manufacturing partner. 3D Innovations has developed strong supply chains and manufacturing channels, both locally and internationally, over the years and is well versed in manufacturing partner selection. For many entrepreneurs, visiting a factory for the very first time can be overwhelming and intimidating, so having a partner present to help guide and explain the process is greatly beneficial.

Visiting the manufacturing facility has many benefits, the primary benefit is that the client gets to physically see where their product will be manufactured. Seeing the parts being molded in front of their eyes, gives them a deeper appreciation of the entire design process and practices that went into getting their product developed. Also, there is no substitute to a face-to-face meeting with the individuals that will be building the product and directly seeing the process in which it will be manufactured. At the end of a factory visit, such as this one, we find that clients often feel confident in their decision to begin the manufacturing phase of product development, accompanied with a huge sense of relief to have finally decided on and secured a manufacturing partner.

Depending on your individual product and the complexity of the design, factory visits are not mandatory or always necessary. However, after a visit you will have a better sense of what your product will look like in the end.

Do you have questions related to manufacturing a product, send us an email at info@3d-innovations.com, we are happy to help!

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today