Category Archive for "Manufacturing"

3D Innovations has product design and packaging expereince in a variety of materials.

Product Design Beyond Plastic—Exploring Materials

3D Innovations has product design and packaging expereince in a variety of materials.Plastic is a popular go-to material for many new products and inventions—however, there are many more material options to choose from based on your product design, product specifications, intended use and performance maximization. Over the years our team has developed various products, and their packaging, in a variety of industries using a wide range of materials.

While the advancements of 3D printing and the popularity of product customization rely heavily on plastic—it is not the only option out there for your product. Below are a number of materials to consider when it comes to product design and your product’s intended use.

Material Options for Your Product
  • Fiberglass: Selected for specific applications where products will be exposed to outdoor elements, larger than 4 cubic feet, and when low volume production is required.
  • Metals (Aluminum, Stainless Steel, etc.): When requirements dictate that the product materials be metal, casting or CNC are required to produce the parts.
  • Neoprene: Used for soft good products used in athletic and training equipment.
  • Paper Pulp (recycled paper and cardboard): Used in packaging as well as an alternative for plastic to reduce negative footprint on the environment.
  • Plastics (ABS, Nylon, Polycarbonate, HDPE/LDPE): Most commonly used plastics for consumer-based products.
  • Plexiglass: Used as an alternative for glass and when applications require a lighter weight material.
  • Rubber: Nitrile rubber for automotive and aerospace industries due to its versatility and strong resistance to chemicals, heat, and abrasion resistance.
  • Silicone: Products made for food or medical industries.  Needs to be Food Grade or FDA medical grade.
  • Thermoplastics (HIPS): Selected for high volume consumer products where application is for single or multiple use.
  • Urethane Resin: A good alternative for low volume production of parts when injection molding is not feasible.
Product Packaging

An area that is easy to overlook when you are deep in product development is packaging. In product packaging there have been strides in moving away from plastic in favor of sustainable materials and more resource-efficient designs.

Consumers have a growing interest in businesses and brands that focus on sustainability.

“21% of consumers surveyed by Unilever said they would actively choose brands if they made their sustainability credentials clearer on their packaging.” (Sufio)

The following are some of the packaging materials that are biodegradable and recyclable.

  • Biodegradable Plastic: When exposed to sunlight, the biodegradable plastic decomposes. It is also used to make envelopes that are usually used for bulk mailing. Biodegradable plastic is a viable and practical alternative to traditional plastics.
  • Bubble Wrap: Bubble wrap made out of recycled polyethylene is fully degradable. They help to keep your product safe.
  • Cardboard and Paper: They are biodegradable, recyclable, and reusable. Paperboards are lightweight, yet strong. They can be used to pack products ranging from medicines to frozen food to cosmetics. A pizza box constructed out of corrugated boards helps to retain the heat and freshness of the pizza for a short time.
  • Corn Starch: Corn starch-made items are biodegradable. They are ideal for all types of food packaging. The package can be sent via post as well. Packages made out of corn starch have limited or no negative impact on the environment.

*The above list of packaging materials is from “6 Eco-friendly, Sustainable Packaging Ideas for your Products

Our team has experience working with a large variety of materials for both your product design and packaging. When it comes to developing a product, tailoring every aspect to both your product and business’ goals is our main focus.

Have additional questions for our product development team? Please send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Our client, The Baby Toon, on Shark Tank Season 11 Premiere

The Baby Toon – From Science Fair to Shark Tank

Our client, The Baby Toon, on Shark Tank Season 11 Premiere

Image is from ABC Shark Tank

Our client, The Baby Toon, was featured on the Season 11 Premiere of Shark Tank and was able to successfully secure a deal with Lori Greiner. Inventor of The Baby Toon, Cassidy Crowley (age 10), and her family have been on this startup journey for three years now and watching it culminate with a deal on Shark Tank was certainly a highlight for them and us. We had a chance to talk with Cassidy and her mom, Lori, to discuss the entire experience and share their favorite memories with us.

From this entire startup journey, what valuable lesson did you walk away with?

Cassidy C.: I learned to just go for it because you never know unless you try! It was super exciting to go through the whole Shark Tank process. I know not many kids or adults get this opportunity in life so I am very thankful. It was fun to get to see behind the scenes of my favorite TV Show and meet the Sharks!

What are the chances you’ll get on “Shark Tank”? On average, the show receives 35,000 to 40,000 applicants each season, some of whom are reapplying after earlier rejections. Of those, about 1,000 advance to a second round of vetting. But this season 10, the show filmed just 158 pitches, and will air only 88 of them, four each episode. So even getting into the tank is no guarantee of TV glory. -USA Today

Lori C.: I learned how with the power of the internet, and Google, you could learn how to do and approach things you know absolutely nothing about! I also learned that your kids can inspire you to never give up! There were many times that I felt defeated and wanted to give up simply because we didn’t know how, had no experience, and didn’t have a friend we could ask to point us in the right direction. However, in those difficult times, it was the kids who said, “we can’t give up”. Their drive, perseverance, and determination to push through even when we didn’t know the answers is something I as a parent will always admire and remember. It really is because of them that we were able to take this journey from science fair to Shark Tank and I am so proud of their commitment to this.

What was your favorite part about being on Shark Tank?

Cassidy C.: My favorite part was showing The Baby Toon to these super successful Shark entrepreneurs.

Lori C.: Cassidy was amazing and handled herself with grace, energy and poise that I could never do at 10 years old or even now at 40! I’m so proud of her strength. I am proud of my other daughters for the never-ending positive support they gave their sister. They were right there every step of the way. We met the most wonderful people along the journey who became our friends and taught us so much.

“We met the most wonderful people along the journey who became our friends and taught us so much. We really knew nothing about how to design and start a business and the experts we met were completely open, knowledgeable, and kind enough to educate our family (with 3 kids!) about their area. Thank you so much for being kind and patient. 3D Innovations and Collin, you set the tone and caliber so high from the start everyone else we worked with had to match up to you!” -Lori C.

During the product development process of The Baby Toon, do you have a favorite memory or experience?

Cassidy C.: I loved learning about 3D printing, how you could design on a computer and actually 3D print it! I liked going to Albany, NY at Extreme Molding because we got to see our mold and how silicone is made, injected into the mold, and see how the product comes out of the machine. I loved selling our product and sharing our story live with people at the Baby Expo and craft fairs.  And finally Shark Tank, like I mentioned above, pitching to the Sharks then actually talking to Lori Greiner about The Baby Toon’s future.

Lori C.: Learning with my kids!  You’re never too old to learn! Traveling to see a working US manufacturing company and bringing home the first suitcases of Baby Toons hot off the press!  And of course, auditioning for Shark Tank, getting a call back, and actually making it to the Season Premiere! Really, who would have ever thought a little 7-year-old from Hawaii with a dream of sharing her school science project with the Sharks would be there, pitching The Baby Toon 3 years later. It was truly one of those just try and see what happens—and a memory we will all never forget.  It was just so cool to see the Sharks right in front of us asking Cassidy questions and seeing how she would respond. There is a lot going on and lots of questions that are asked. She was fearless, it was so fun to watch.

Collin Kobayashi at 3D Innovations, LLC

The Baby Toon has been a truly special project to work on. From the start, Cassidy and her family have been eager to learn about all aspects of product development and open to ideas.

You are never too young or old to invent. If you have an idea or passion that you think can change the world, go for it! Many first-time entrepreneurs often think that they need to have all of the answers figured out before reaching out to us—you don’t. As a product development partner, we help guide you through each step of the product development process and help you connect with the right industry partners.

If you have questions about developing your product idea, send us an email at info@3d-innovations.com.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Combining 3D manufacturing (3D printing) and traditional manufacturing methods for success.

Combining 3D Manufacturing & Traditional Manufacturing for Success

Combining 3D manufacturing (3D printing) and traditional manufacturing methods for success.In recent years the conversation around 3D manufacturing and traditional manufacturing methods has shifted—no longer are these viewed as competitors, but instead as complimentary manufacturing methods. Each method, additive manufacturing and subtractive manufacturing, has its own benefits and shortcomings, they are not mutually exclusive.

Exploring 3D Manufacturing

Additive manufacturing, or 3D printing, is a manufacturing method that builds an object layer by layer, with each layer of material the object is closer to completion.

A CAD file feeds the 3D printing machine the information that it needs to create the object. “Depending on the technology, the 3D printer deposits material, selectively melts and fuses powder, or cures liquid photopolymer materials to create parts based on the CAM data. The 3D printed parts often require some form of cleaning and finishing to achieve their final properties and appearance before they’re ready to use.” (Formlabs) Currently, the most common materials used for additive manufacturing are plastics and metals. There are a range of other materials that have been developed, but are not as widely used (i.e. ceramics, wood and glass).

Additive manufacturing is ideal for a range of product development and manufacturing applications—prototyping, tooling, highly customized parts and short-run productions to name a few. 3D manufacturing technology excels when it comes to product design. Complex geometries offer a high degree of design freedom that traditional manufacturing methods just can’t reach.

Exploring Subtractive Manufacturing

“Subtractive manufacturing is an umbrella term for various controlled machining and material removal processes that start with solid blocks, bars, rods of plastic, metal, or other materials that are shaped by removing material through cutting, boring, drilling, and grinding. These processes are either performed manually or more commonly, driven by computer numerical control (CNC).” (Formlabs)

As with additive manufacturing, a CAD file is used to feed the design data to the manufacturing tool. These instructions tell the tool where to make cuts, holes and channels until the unnecessary material is chipped away and the object is complete.

Subtractive manufacturing is suitable for prototyping, tooling and end-use parts. This technology shines when it comes to high-volume production runs for end-use parts.

Manufacturing Your Product

Since these manufacturing methods are not mutually exclusive, they are often used together during the product development process.

Additive manufacturing is used to make initial prototypes and functional prototypes at a reduced cost with quick turnaround times. Small parts and complex geometries are not a problem for this technology.

In the final stages of product manufacturing, it makes sense to utilize subtractive manufacturing methods for large volume production runs. This technology is much faster when it comes to making large parts and end-use products.

“In manufacturing, subtractive and additive processes often complement each other in the production of tooling, jigs, fixtures, brackets, molds, and patterns. Manufacturers often use plastic 3D printed parts for fast, custom, low-volume, or replacement parts and opt for subtractive metal processes for higher volumes or parts that are subject to more extreme mechanical stress and strain.

Utilizing both additive and subtractive manufacturing results in a hybrid process. This allows product designers and manufacturers to combine the versatility and quick turnaround times of additive manufacturing with the strength of subtractively produced parts.” (Formlabs)

Today’s manufacturing landscape is much different than it was even five years ago, using both technologies during product development is often best practice.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Questions to ask a potential manufacturing partner for your hardware startup.

The Search for a “Perfect” Manufacturing Partner

Questions to ask a potential manufacturing partner for your hardware startup.Manufacturing a new product is a challenge but finding the right manufacturing partner doesn’t have to be. Finding the perfect manufacturing partner for your hardware startup is going to take a bit of upfront research but, trust us, it will make the entire process much smoother later on.

Below are five questions to ask potential manufacturing partners on your search for the perfect match.

Do you have experience manufacturing a product similar to mine?

All manufacturers have experience, but your goal is to find a manufacturer that has experience building a product similar to yours in your market segment. Chances are that if they have experience building a similar product, the number of challenges that arise will diminish. Also, ask to see product samples so that you can get a feel on the quality of work they produce.

For instance, if you are manufacturing a baby spoon find a manufacturer that has a great deal of experience in the baby product consumer market segment. Having a manufacturing partner that is knowledgeable about the industry you are entering means that they will be up-to-date with best practices, safety standards, and will have the ability to offer helpful insight.

What is your minimum production volume?

Traditionally, startups need to start with small production runs and then scale up. You may find that some manufacturers would rather not work with your hardware startup because of the low production volume—if this is the case, it is better to know this at the beginning of your talk than weeks down the road. In other cases, they may be willing to work with you on scope and budget because they understand the long-term potential you have as a client.

Will you be able to scale with my business?

Not all manufacturers will be able to scale with your business. As your startup grows, the number of units you need will increase as well. Your initial manufacturing partner might be great at prototypes and low volumes, but higher volumes may pose a problem. Minimize production delays by meeting with other potential manufacturing partners that are able to adequately meet higher volume needs. You don’t have to stick with just one manufacturer.

What is your preferred method of communication?

Open communication is key with any successful business partnership. You want to feel comfortable that your manufacturing partner will reach out to you when there is a question, issue or the need for clarification. Whether they prefer phones calls or emails, make sure that you are also comfortable with their preferred communication method.

When is the best time for a factory visit?

Your manufacturer is critical to your business’ success, so open communication is mandatory. It is imperative that you know and trust your manufacturer, before working with them. This is true whether you are manufacturing close to home or in another country. Phone calls and emails are great, but a visit to their location is highly recommended. Visiting the facility lets you meet the factory workers and see the facility. You want to feel comfortable that your product is in the right hands, and an on-site visit will do just this.

Other items to consider: check their client references, understand your startup’s cash flow and be prepared to compromise on the manufacturing timeline.

Doing your research early-on will help make the transition to manufacturing much smoother and less stressful.

Now here is what your future manufacturing partner wants you to know.

Have additional questions about manufacturing your product? Send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Intellectual property protection for startups during the manufacturing phase is necessary.

Intellectual Property Protection During Manufacturing

Intellectual property protection for a startup during manufacturing is necessary.Protecting intellectual property (IP) is important to any business, but especially so when you are launching a startup. Often your IP’s security can mean the difference between a viable business and a startup failure. That is why protecting your IP during the manufacturing phase of product development is critically important. Below we examine the IP security pros and cons of domestic v. international manufacturing for your hardware startup.

Domestic Manufacturing

When it comes to manufacturing your product in the U.S. there are many benefits, such as: ease of access, clear communication, fast fulfillment, reduced shipping fees and IP security.

When you hold a patent in the United States and decide to also manufacture here, you are guaranteed a certain level of security that your startup’s IP won’t be stolen. However, if for some reason this security breaks down, you have legal recourse for the damages.

International Manufacturing

When it comes to manufacturing your product abroad there are certain advantages that can make monetary sense for your startup: reduced costs, high-volume capacity and increased manufacturer partner options. However, IP protection is not one of the benefits.

If your invention is protected in the U.S. with a patent, trademark or copyright, these protections are not guaranteed overseas. Patenting an invention in the U.S. is not necessarily quick and it can be costly—the same goes for international patents. Often startups don’t have the funds to allocate to international patent protection. However, there are other ways to protect your IP in a foreign market.

  • Contractual Security

A well written and carefully constructed non-disclosure agreement (NDA) can protect IP from the onset. Clauses covering IP security can be included to establish clear ownership.

  • Implementing Security Measures

Restricting the number of individuals that have access to your product’s IP and conducting background checks on key personnel can help keep your IP safeguarded. Encrypting all digital files and communication that contain IP is another measure you can take to protect it.

  • Intellectual Property Insurance

You can transfer some of your IP risk by acquiring insurance. Intellectual Property Insurance typically protects against the significant legal costs that will need to be paid if an organization pursues its IP claims through the court system. It can cover both enforcing and defending claims. (Source: Trade Ready)

As President Lincoln once remarked, the patent system adds “the fuel of interest to the fire of genius.” IP rights, which include patents, trademarks, trade secrets and copyrights play an essential role in monetizing innovation. (Inc.)

Related articles of interest:

Have additional IP and manufacturing related questions? Send us an email at info@3d-innovations.com

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This is what inventors need to know about licensing agreements.

Licensing Agreement Basics for Startups

This is what inventors need to know about licensing agreements.For many inventors a licensing agreement is often a great option since it lets them develop a product, but then puts the expenses associated with commercialization on a more experienced manufacturer.

What is a licensing agreement?

A licensing agreement is a deal between the owner of a patent, brand, or trademark and someone who wants to use the patented or trademarked goods and services. (Upcounsel)

With a licensing agreement, an inventor (the licensor) develops an invention and then protects that invention through a patent, copyright, trademark, or trade secret, and thus creates intellectual property (IP). The inventor—the owner of the intellectual property—then licenses the invention to a second party (the licensee) whose responsibility is to commercialize the invention. As compensation for allowing another party to use its intellectual property, the licensor will receive a royalty.

There are many types of licensing agreements: trademark licensing, copyright licensing, patent licensing, software licensing and merchandise licensing. Intellectual property licensors use three main types of licensing agreements: exclusive license, non-exclusive license and sole license. (Read about each type on Upcounsel)

The Main Benefits of a Licensing Agreement

Globalization has made licensing agreements a very popular option for businesses and inventors. Often, licensing is a strategic way of entering international markets. A foreign company will obtain rights to produce and/or sell another company’s product in its home country.

Below is a list of the top benefits of licensing your invention/IP.

  • The licensor (inventor) does not have to finance the commercialization process.
  • The licensor avoids the need to create and operate a company.
  • The invention will most likely get to market faster because a larger, more experienced company is handling the manufacturing and commercialization.
  • The invention may reach more markets if the licensee is a large, well-funded enterprise.
  • The licensor retains ownership of the intellectual property.
  • It creates passive income for the licensor.

Overall, licensing agreements minimize risk for both parties involved. The licensor doesn’t have to setup a business and incur those additional expenses and the licensee doesn’t have to spend time on product development and testing.

Suggestions for Securing a Licensing Agreement
  • Assess the complexity of your product. Is there a way to get a working version developed without extensive costs? 3D printing/additive manufacturing is a frequently used method to get a functional prototype ready because of its speed and the reduced costs associated with the technology.
  • Identify manufacturers. Find out which manufacturers currently sell product lines to large retailers where you can see that your product would be a good fit.
  • Create a functional prototype. Create a functional prototype of your product and pitch retail buyers. The goal is to get a commitment before you actually launch. You can possibly even offer them a few months of launch exclusivity. The mock-up of your packaging is also critically important. Your product must look as retail ready as possible.
  • Setup a meeting with an IP attorney. The attorney will be able to go over the legal aspects of the licensing agreement with you and help come up with a plan that best suits your needs.
  • Approach the identified manufacturers. If you want to get the attention of a manufacturer, before you even talk about your product, pitch the prospect your new customer, growing sales or the commitment from a major buyer. You’ll get an appointment, and your product has a better chance of moving to the front of the line in the new product development funnel.

Read our Case Study that details how our team worked on turning a consumer product idea into a manufacturable product for licensing to a large international retailer.

Have additional questions about licensing agreements for inventors? Please send us an email at info@3d-innovations.com

Articles Referenced:

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3D design and 3D models are critical for efficient manufacturing.

The Importance of 3D Design for (Efficient) Manufacturing

3D design and 3D models are critical for efficient manufacturing.When you are ready to take your prototype and turn it into a real-world product, be sure that your 3D design files are also ready to go. A CAD file is either a digital 2D or 3D model of your product. When you start reaching out to manufacturers, most of the time they will ask to see your 3D design before moving forward with a manufacturing consultation and quote. “Without some idea of size, number of cavities, complexity, shape, and design, a manufacturer cannot accurately advise on the manufacturability of your product or help you choose the right materials and color.” (Extreme Molding)

3D Design Saves Time

Making sure that the manufacturer has the most detailed information possible about your product helps ensure that you are receiving an accurate quote and that there are fewer potential manufacturing issues down the road.

“Not only does a CAD file help save time when figuring out all the finer details of a part by looking at the 3D model, but it also allows a model to be magnified and even rotate on any axis to get a full three-dimensional concept of the part, which allows the manufacturer a greater sense of the product. It can even reveal internal features of a part if it cannot be seen clearly on a manufacturing drawing. Aside from these benefits, using CAD makes it possible to simulate the movement of a part through production processes.” (Vista Industrial)

3D Design Reduces Material Waste

“CAD files enables the manufacturer to check tool paths before any material is cut. The ability to run a simulation and so verify the complete machining process in a virtual environment is critical for keeping waste and scrap to a minimum. This may be crucial on some jobs, such as those using expensive alloys, large material-intensive components, or for those with complex geometry. Other verification advantages that result from less scrap include less energy consumption and reduced tool wear.

CAD simulations also enable you and the manufacturer to identify how long the production run time will take. Clearly this is useful for scheduling, as well as the planning of throughput, material supply and delivery. As the 3D model is the source of the manufacturing data, the design intent is preserved, and the dimensional accuracy is retained.” (Advice Manufacturing)

3D Design Allows for Ongoing Communication

If your product design needs to be adjusted to meet design or manufacturing needs, this can easily be accomplished within a digital CAD file. Since the CAD files are transferred electronically, you are assured that both you, your product design team and the manufacturer all have the same information moving forward.

“CAD systems also facilitate communication among those involved in design, manufacturing, and other processes. This is of particular importance when one firm contracts another to either design or produce a component.” (Inc.)

In today’s manufacturing environment, CAD files are a necessity. A 3D design allows you to evaluate the form, fit, and functionality of your product. The design will also verify tolerance, loads, stresses and optimize manufacturability. If you plan on filing for IP rights or patent protection, a CAD file will help clearly communicate the design to your attorney and those reviewing your patent application.

Have additional product development questions? Please send them our way, info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Wishing You a Happy Thanksgiving

thanksgiving, thank you, 3D InnovationsOur 3D Innovations team would like to wish you and yours a wonderful Thanksgiving holiday.

 “Thanksgiving, after all, is a word of action.” ― W.J. Cameron

In the spirit of the Thanksgiving holiday, we would like to send a big ‘thank you’ to our valued clients. Our clients are the driving motivation and the reason we do what we do. Each project we work on is unique, just like each client. Seeing the excitement build as we assist in the development of taking an idea and turning it into a real-world product fuels our desire to keep helping entrepreneurs launch their dreams.

We are incredibly grateful for our support network and know that our business would not be where it is today without you.

Thank you.

-The 3D Innovations Team

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Domestic v. International Manufacturing for Your Startup

manufacturingWhether you are considering having your product manufactured in your home country or overseas, you need to take into account the benefits and disadvantages of each before reaching a final decision. Each item on your list should be weighed based on your startup’s goals, mission, customers and timeline. Below you will find a preliminary pros and cons list to help you get started.

Domestic Manufacturing Advantages
  • Easier Communication. When you and your manufacturing partner share the same language, you are less likely to experience communication barriers and breakdowns. When communication is a challenge, it can be costly for your startup.
  • Visit the Facility. When your manufacturer is close, you are easily able to visit the factory and build a trusting relationship with your manufacturing partner.
  • Faster Fulfillment. When you don’t have to factor in international shipping, your product will most likely be available much quicker, which means that you can get it to market faster.
  • Production Flexibility. Domestic manufacturers are usually able to accommodate smaller production runs. While an international manufacturer might be able to offer a smaller production run, shipping can make it cost prohibitive.
  • Reduced Shipping Fees. If you intend to sell your product domestically, you will be able to save money on shipping costs.
  • Positive Press & Market Perception. The American public tends to view products made domestically as superior in quality and is therefore willing to pay more for your product.
  • IP Security. Intellectual property (IP) can make or break a startup. Copycat products not only hurt your brand, but they can also harm consumers. Manufacturing your product domestically may decrease the chance of intellectual property theft.
Domestic Manufacturing Disadvantages
  • Higher Costs. Manufacturing your product domestically usually means that you will be paying more for your product. U.S. labor laws require manufacturers to provide minimum wage for workers along with safe working environments.
  • High Volume Production Issues. Manufacturers are not as well equipped to produce high volume orders as their international counterparts.
International Manufacturing Advantages
  • Reduced Costs. Manufacturing a product overseas is almost always significantly less expensive than manufacturing domestically.
  • Increased Options. In the U.S. manufacturers tend to specialize in the products they can produce, whereas in China a manufacturer might be able to produce a wide range of products. There are also more factories in China which means you have options, helping to keep prices competitive.
  • High-volume Capability. International manufacturers excel when it comes to producing high-volume orders in a single production run.
International Manufacturing Disadvantages
  • Communication Barriers. By not sharing a language or native culture, navigating business can be a bit more challenging.
  • Challenging to Find. Not all international manufacturing facilities have a website, or keep up with the Google algorithm—which means that finding them on the internet can be a challenge. Also, the facilities that do have a website and provide contact information are most likely contacted very frequently by people “testing the waters”, so they may not respond to your email in a timely manner, or at all.
  • Limited Oversight. It is always a good idea to visit a facility before entering into a contract, however this can be a challenge with international suppliers. You might make the initial trip to visit the facility, but subsequent visits can quickly add up and could be cost prohibitive for your startup.
  • Increased Shipping Fees. When you intend to sell your product domestically, having your product shipped from their international facility to the U.S. can be costly. Increased tariffs and other political factors can make predicting shipping fees a bit challenging, and these fees can readily fluctuate.
  • Less Secure IP Rights. Without the protections of U.S. intellectual property rights, your product is vulnerable to IP theft and copycats flooding the market.

Ultimately the decision to manufacture either domestically or internationally is based on your budget, timeline and customer preferences. With our heightened political climate and a shift in attitude, many people now prefer to buy products that are made in the U.S., and are willing to pay more for these products.

Do you have additional questions about manufacturing your product? Send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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FOG Safe Product Development Process – Pacific Business News

product development process, FOG Safe, FOG Safe Drain GuardsRecently Pacific Business News sat down with our client, Shawn Santos, inventor of FOG Safe Drain Guards to talk about the product development process and launching his idea. FOG Safe Drain Guards are a way to responsibly dispose of fats, oils and grease after cooking a meal, instead of rinsing these harmful contaminants down the kitchen sink. Once the fat, oil and grease has cooled in your cooking pan, you simply pour the contents into the FOG Safe Drain Guard and wait one minute while the drain guard absorbs the FOG, then you dispose of the entire drain guard into the trash. No drips, no mess.

We have had the pleasure of working with FOG Safe from the beginning. We have assisted with designs, prototyping, patents, manufacturing and distribution. Below are excerpts from the Pacific Business News article that discuss our product development assistance (read the full article here).

The Product Development Process

We had several stages of printing for prototyping. I worked with a local product development company, 3D Innovations, through the process. He had resources for using the [3D] printer, so after coming up with designs and going through the process, the finished product is very different than the original idea.

Deciding on a Manufacturer

3D Innovations assisted with sourcing and manufacturing. We looked at several locations, we tried the U.S., and eventually we went overseas. We looked at a lot of paper pulp manufacturers and settled on doing it in China. In order for the product to work and relieve the problem, its gotta be worth it for the consumer. People are not going to want to spend a lot, so we needed to keep the cost down as much as possible.

Then there was the whole tooling process, which is preparing the molds — it’s another upfront cost that comes right out of pocket. We have to provide the schematics for the tooling, and once we approve it it’s all on us, we pay that amount even if that mold doesn’t work, so it’s a bit of a gamble. So we have to be 100 percent, and that’s where the 3D printing comes in. We do the printing, and the manufacturer uses those to make the mold.

Patenting FOG Safe Drain Guards

I have five issued patents. It started with getting a patent attorney and doing a patent search. The hope is that whatever they find is different enough in design, and we felt it was worth the try and we were different.

For my first patent to get issued was well over 24 months, probably closer to 30 months. After that, there were deviations of the design. One of the challenges of an inventor is that you can’t come up with a single design, there needs to be variations, because someone can easily copy off of your original design work. And the patent office is very particular, you can’t be broad, you have to be very specific on a type of design. You can’t just think in one dimension, you have to think about how this can be manipulated and changed. It’s a collaboration between the engineer, myself and my attorney, everyone having input.

Interested in learning more about our product development process? Send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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