Archive for November, 2019

Tips to design environmentally friendly products.

How to Design Environmentally Friendly Products

Tips to design environmentally friendly products.Consumers are driving change and pushing companies to design environmentally friendly products. This has led to a real shift in the product development and manufacturing space towards more sustainable and environmentally friendly practices as well. “While poor packaging design, toxic materials, and disposable products can have a significantly negative ecological impact, the opposite is also true. Good packaging design, eco-conscious materials, and well-designed products go a long way toward reducing pollution and maximizing resources.” (CAD Crowd)

Incorporating eco-conscious design principals into your product is possible in a variety of ways. Below we explore ways to design environmentally friendly products.

The Design for the Environment (DfE) Approach

The DfE approach to product design covers the entire life-cycle of a product. Below are the four main principals to design environmentally friendly products that have minimal negative impacts on the environment.

Design for disposal or reuse.

All products reach the end of their life cycle at some point. When they are no longer useful they are often put in the trash and sent to a landfill. This means that the material it is made of is now sitting in a landfill. Environmentally conscious design will account for this and utilize materials that can decompose or that do not emit harmful contaminants.

Consider the environmental impacts of the constituent materials and how they might be disassembled and reused. (CAD Crowd)

Design for energy efficiency.

This concept applies primarily to electronic devices. The goal is to reduce, as much as possible, the overall energy consumed by the product over the course of its life cycle. Energy efficient light bulbs are the prototypical example of this principle in action. (CAD Crowd)

Design for environmental processing and manufacturing.

Consider how the raw materials that go into making the various components of your invention are extracted, processed, and manufactured. Whether and how they are mined, drilled, or grown and harvested will constitute a large part of the final product’s environmental footprint.

How were these materials processed? The nature of the raw materials will also determine whether the product will be recyclable, biodegradable, toxic, or otherwise dangerous to the environment. A major goal of this design principle is to minimize the amount of waste, pollution, and energy expenditure that goes into creating the product. (CAD Crowd)

Design for environmental packaging.

Using reusable or recyclable shipping and packaging products, eliminating any unnecessary paper and plastic packaging material, and making efficient use of space are the key strategies for creating environmentally friendly packaging. (CAD Crowd)

Most businesses today aim to produce goods at a low cost while maintaining quality, staying competitive in the global marketplace and meeting consumer preferences for more environmentally friendly products.

The design of environmentally friendly products benefits businesses in a number of ways: cost savings, reduced business and environmental risks, expanded business and market opportunities, and to meet environmental regulations.

Have additional questions about designing an environmentally friendly product? Send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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FOG Safe Drain Guards a top eco-friendly kitchen product.

FOG Safe Drain Guards for Holiday Cooking

FOG Safe Drain Guards for proper fats, oils and grease disposal during holiday cooking.Our client, FOG Safe, has seen tremendous growth this past year and their FOG Safe Drain Guards should be on everyone’s holiday cooking prep list. Their drain guard is an environmentally friendly way to responsibly dispose of cooking fats, oils and grease so that they don’t cause major environmental damage.

What is a FOG Safe Drain Guard?

It is an eco-friendly, convenient and hassle-free way of disposing of used cooking fats, oils and grease after making a meal. (That pan of bacon grease can now be properly disposed of and not rinsed down the sink.) The drain guard is made of recycled materials and quickly absorbs the fats, oils and grease that you pour into it directly from your cooking pan. You then simply dispose of the entire drain guard into your trash.

The FOG Safe Drain Guard keeps harmful fats, oils and grease contaminants out of your plumbing, city sewers and the environment. When cooking fats, oils and grease build up in your pipes and city sewers, they end up clogging your plumbing and sending raw sewage back into your home, neighborhood and the local environment.

See a FOG Safe Drain Guard in action over on the FOG Safe YouTube channel.

Holiday Plumbing Issues

Did you know that calls to the plumber for clogged pipes peak around the holidays? This is the time of year where people are cooking large family feasts and sending items they shouldn’t down the kitchen sink drain—looking at you turkey drippings.

According to Home Advisor, the average cost for hiring a plumber is $310.

One way to ensure a clog free holiday season is by properly disposing of all fats, oils and grease after cooking a meal.

Where can I find FOG Safe Drain Guards?

FOG Safe Drain Guards can be found in a number of retail locations in Hawaii as well as throughout the United States.

In Hawaii you can find FOG Safe Drain Guards at: Times Supermarkets, City Mill, Simply Organized, KTA Super Stores, Hardware Hawaii, Big Save Markets and Purchasing Hui of Hawaii.

FOG Safe Drain Guards are now in 90, and still growing, ACE Hardware locations throughout the United States.

You can also purchase your FOG Safe Drain Guards online on Amazon and The Grommet.

Learn more about the ways in which we have assisted FOG Safe during their product development journey.

Interested in learning more about FOG Safe? Head on over to their website.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today.

3d printing for manufacturing has challenges to overcome.

5 Challenges in 3D Printing Manufacturers Need to Overcome

3d printing for manufacturing has challenges to overcome.

We cannot underestimate the power of 3D printing as it pertains to manufacturing. It has allowed us to create complex parts with pinpoint accuracy, lowered the cost of production and expanded our imagination beyond historical limitations. The technology is poised to revolutionize the manufacturing industry in the future. Despite all these benefits, there are still several weaknesses that we have not been able to conquer in 3D printing. While the technology is still evolving, 3D printing firms like Geomiq will have to overcome several challenges to ensure quality, cost reduction and drive innovation. Here are five such challenges.

Quality Problems with 3D Printing

This is the most basic of the challenges that many printers have to contend with. The quality-related problems can be subdivided into few issues like available materials, low-resolution output and fused deposition modelling parts that are fragile. A combination of these three makes most 3D printed parts to be of an inferior quality to those manufactured with traditional means.

First, the material choices are limited to those that can be melted, squirted or extruded. This puts away lots of other materials that can produce better quality items. There have been strides in creating multi-materials, but there are only two at a time. Intelligent machine design may eventually solve problems with human error in complex printing, while improvements in output may help solve low output problems.

Lack of Standardized Procedures

While 3D printing provides cheap items compared to traditional printing methods, it takes too many parameters, adjustments and juggling formats. It has been joked that the reason 3D printers are transparent is to enable engineers to determine if the printing is going on right. It is up to the printing firm to come up with clear processes when undertaking the printing work so that each output is similar to the rest.

Besides, professional organizations are also tasked with creating standardized processes for most of the 3D printing projects so that printing across various industries can result in quality and standardized products just like the case of traditional manufacturing. The overall goal is to have one-click printing reliability, just like the 2D printers.

Lack of Specialized Skills

As 3D printing technology continues to infiltrate various industries, there is a lack of enough skilled employees who can design, use software, computer-aided design and operate 3D printers. For the technology to live to its promise, companies need to invest resources and time into training staff members on emerging innovations in 3D printing. This may be a challenge as many seasoned engineers and companies are reluctant to incorporate new technologies. On the same note, technology institutions must also start investing in the technology and giving their students hands-on experience in 3D printing. The training will become easy if there is standardization, as explained in the section above.

Capital Equipment and Material Costs

The cost of owning an industrial-type 3D printer is prohibitive. Unlike many disruptive technologies where the cost of owning the technology is fairly low, with 3D printing, the company must have deep pockets for the capital equipment. Materials used in the printing are also not widely available and, therefore, do not come cheap. This makes it hard for most firms to invest in several printers or expand their production using 3D printers. If the technology is to gain traction in manufacturing, the cost of assembling the printers should go down so that many can own the piece of equipment.

Focus on Prototypes and not the Final Products

Sadly, many 3D printing efforts are aimed at the wrong target. Most organizations would be happy to use the technology in creating replacement parts, tools and prototypes with the technology and not think of wholesome solutions or final production parts. The reason for this myopic view is because many engineers do not see the technology from a holistic view of solution building.

Any additive manufacturing technology should have a process, materials, parts and a system. It may be okay to separate the four ideas in manufacturing. However, when building a solution, all these parts must work together. For example, if you are creating springs for a piece of equipment, you should not see it just as parts but should look at the relationship with other parts. You can re-engineer the whole engine so that you produce smaller or better parts and result in high-performing, low-cost equipment. This way, 3D printing will have lived to its promise.

As we refine 3D printing technologies, manufacturers are likely to meet several challenges on the way. Most challenges can be dealt with to acceptable levels. However, manufacturers must also be dynamic enough to incorporate innovations in the technology as they come.


Guest post from Jessica Harper at Geomiq.