Category Archive for "Product Development"

3D Innovations discusses 3D printing with Hawaii News Now

3D Innovations LLC on Hawaii News Now — Sept. 24th

President of 3D Innovations LLC, Collin Kobayashi, will sit down with Hawaii News Now to talk about the rapid growth of the 3D printing industry and how this industry is influencing major industries here in Hawaii and worldwide. The segment will air on Tuesday, September 24th at 7:20am HST.

What is 3D Printing?

3D printing is a technology that lets you create a physical object from a digital model. This technology originated in 1983 and since then has seen a steady rise in popularity. The original function of 3D printing technology, and still its most popular use today, was to rapidly create, develop and test product prototypes. One of the original terms for the technology was in fact, ‘rapid prototyping’. However, as the technology has evolved and matured, so has its name—today it’s most commonly referred to as 3D Printing and Additive Manufacturing.

The Benefits of 3D Printing

The benefits of 3D printing are numerous: speed, complexity, customization, personalization, simplified manufacturing and ease of access to name a few. For entrepreneurs, these benefits translate into faster product development and quicker product launches. For businesses, these benefits open a completely new way of imaging product designs, expanding product offerings and streamlining the manufacturing process.

The aerospace, automotive, manufacturing, robotics, medical and dental industries are the top industries helping to propel 3D printing forward. These industries have been able to successfully utilize the technology for end-use parts and in turn, have sped up the way they design, build and manufacture—saving companies significant time and money. According to the industry leading Wohler’s Report, the 3D printing industry is forecasted at $15.8 billion for 2020. The forecast continues to climb to $23.9 billion in 2022, and $35.6 billion in 2024.

3D Printing in the Classroom

While 3D printing is making its mark on startups and businesses, it has also found a niche in education. Schools are eager to bring this technology into the classroom as a way of providing hands-on learning experiences. The landscape of education, particularly STEM (science, technology, engineering and math) education, is shifting and 3D printing is at the forefront. By engaging students in hands-on learning, students are now designing and 3D printing their creative solutions to real world problems, bringing math to life and exploring subject matter in a new and innovative way.

Here at 3D Innovations LLC we utilize this technology frequently throughout the product development process and in our 3D Academy workshops. Head on over to our website to see the various ways we are able to help entrepreneurs, in Hawaii and beyond, develop and launch their startups.

Below is the full Press Release from 3D Innovations LLC:

3D Innovations on Hawaii News Now talking about 3D printing technology.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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The Baby Toon on Season 11 of ABC Shark Tank

The Baby Toon on Shark Tank Season 11 Premiere

The Baby Toon on Season 11 of ABC Shark TankWe are excited to share that our client, The Baby Toon, will be on the Season Premiere of the hit ABC show Shark Tank! The episode will air on Sunday, September 29th at 9|8c—mark your calendar.

Product Development of The Baby Toon

The Crowley family came to us with the idea for The Baby Toon. Their daughter, Cassidy (age 7), had come up with the idea and the design for the Honolulu District Science and Engineering Fair.

From Cassidy:

“I was instructed to identify a problem. When I went home, I noticed that my mom always got scared when my baby sister put the back of a long, hard, plastic spoon in her mouth. I didn’t want anything to happen to her and I didn’t like seeing my mom so worried, so I came up with… The Baby Toon!”

We worked with the Crowley family on finding the optimal design for The Baby Toon, we used 3D printing to test prototypes and worked with their manufacturing partner on the molding. The Baby Toon also holds a patent, in which we were able to assist as well.

3D Innovations was efficient, current with technology during the design and engineering process, and aware of staying within our financial budget.  Our family was not only educated and received expert advice through the process, but we gained a friend who we enjoyed working with.

-Lori Crowley, The BabyToon

The Baby Toon

The Baby Toon is a safer option for a baby spoon that eliminates the long sharp design of a traditional spoon. It is made of soft FDA grade silicone with rounded corners and edges (gentle on the baby’s gums) and it’s BPA/PPA free. Babies can also teethe on this soft spoon as well. The Baby Toon is easy for babies and parents to hold with a short neck that protects babies from choking. It also works great for big sisters or brothers to assist with feedings.

The Baby Toon on Shark Tank Season 11 Premiere

The Crowley family was notified recently that they would be on the Season Premiere of Shark Tank and below is their daughters’ reaction to the news!

3D Innovations Case Studies

Head on over to the Case Study section of our website to see a range of products where we have worked closely on many aspects of the product development and helped entrepreneurs launch their businesses.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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3D printing, additive manufacturing, is heading towards a sustainable future.

3D Printing Heading Towards a More Sustainable Future

3D printing, additive manufacturing, is heading towards a sustainable future.3D printing, also referred to as additive manufacturing, has captured the imagination of consumers, product designers and manufacturers alike over the last decade. We have witnessed the technology go through a hype cycle and come out the other side a more mature and grounded technology. No longer are people predicting a 3D printer in every home; however, product development engineers and the manufacturing industry have seen widespread use of the technology grow as material selection has increased and test use-cases in the aerospace and automotive industries have proved wildly successful.

During the major 3D printing hype cycle of the mid 2010’s, 3D printing technology was being touted as a green technology that was on the cusp of revolutionizing the way we build products and conduct business. At the time there were green components to the technology, but as a whole, it could not necessarily be considered environmentally friendly. Fast forward a decade, and we now see the technology heading towards a more sustainable future through advancements.

3D Printing Plant-Based Plastics

Plastic pollution is a global problem. Microplastics can be found in nearly everything—from the food we eat to the deepest depths of the ocean. Plastic, specifically ABS (Acrylonitrile Butadiene Styrene), is a top material used in 3D printing; however, there has been a push to develop more environmentally friendly materials, such as PLA ((Polylactic Acid). “PLA is manufactured out of plant-based resources such as corn starch or sugar cane, making PLA much better for the environment because they are made from renewable resources.” (Fabbaloo)

“PLA plastics are more environmentally friendly. Unlike other thermoplastics that are petroleum-based, they are made from renewable resources such as corn starch, tapioca roots, or sugar cane. PLA is also much easier to print with compared to ABS; printing can be completed at higher speeds without a heat controlled surface or harmful emissions. Not only do they tend to have a smoother and more appealing appearance, but they can also be used for food packaging being that they are made from food-based materials. However, there are some major limitations to using PLA plastics. Primarily, they are less sturdy then ABS plastics and can become deformed from heat, making them unsuitable for high stress applications.” (Fabbaloo)

While the materials used in 3D printing aren’t 100% sustainable yet, there is an alternative that many people have turned to, filament recyclers. Whether you purchase a filament recycler or use a service, you are reducing waste and recycling materials that should not be in a landfill.

Decentralized Manufacturing

The concept of 3D printing is to produce a part on demand thus reducing shipping and warehouse costs. The aerospace industry has been successful in producing highly customized parts locally that can be used in airplanes. These customized parts often have highly specialized and complex designs that can reduce weight, thus lowering fuel consumption and greenhouse gases.

Many researchers think the capability to make such complicated parts, and resulting gains in energy efficiency, may offer the greatest environmental benefits from additive manufacturing. (Fast Company)

Manufacturing Material Waste

Traditional manufacturing methods take a piece of material and cutaway at it until the final product is formed—there is a great deal of waste that comes with subtractive manufacturing. On the other hand, additive manufacturing produces a product layer-by-layer until the final product is complete, leaving substantially less waste. Yes, large designs will require supports that will need to be cleared away in post-processing, but on average less waste is produced.

As the additive manufacturing industry continues to grow and mature, we suspect that new ways to reduce material waste will be of concern.

As consumers and businesses start focusing more on sustainability, we know that 3D printing materials and waste reducing methods will take center stage. While the technology is not currently a “green technology” with research and advancements it can certainly become more environmentally friendly.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Combining 3D manufacturing (3D printing) and traditional manufacturing methods for success.

Combining 3D Manufacturing & Traditional Manufacturing for Success

Combining 3D manufacturing (3D printing) and traditional manufacturing methods for success.In recent years the conversation around 3D manufacturing and traditional manufacturing methods has shifted—no longer are these viewed as competitors, but instead as complimentary manufacturing methods. Each method, additive manufacturing and subtractive manufacturing, has its own benefits and shortcomings, they are not mutually exclusive.

Exploring 3D Manufacturing

Additive manufacturing, or 3D printing, is a manufacturing method that builds an object layer by layer, with each layer of material the object is closer to completion.

A CAD file feeds the 3D printing machine the information that it needs to create the object. “Depending on the technology, the 3D printer deposits material, selectively melts and fuses powder, or cures liquid photopolymer materials to create parts based on the CAM data. The 3D printed parts often require some form of cleaning and finishing to achieve their final properties and appearance before they’re ready to use.” (Formlabs) Currently, the most common materials used for additive manufacturing are plastics and metals. There are a range of other materials that have been developed, but are not as widely used (i.e. ceramics, wood and glass).

Additive manufacturing is ideal for a range of product development and manufacturing applications—prototyping, tooling, highly customized parts and short-run productions to name a few. 3D manufacturing technology excels when it comes to product design. Complex geometries offer a high degree of design freedom that traditional manufacturing methods just can’t reach.

Exploring Subtractive Manufacturing

“Subtractive manufacturing is an umbrella term for various controlled machining and material removal processes that start with solid blocks, bars, rods of plastic, metal, or other materials that are shaped by removing material through cutting, boring, drilling, and grinding. These processes are either performed manually or more commonly, driven by computer numerical control (CNC).” (Formlabs)

As with additive manufacturing, a CAD file is used to feed the design data to the manufacturing tool. These instructions tell the tool where to make cuts, holes and channels until the unnecessary material is chipped away and the object is complete.

Subtractive manufacturing is suitable for prototyping, tooling and end-use parts. This technology shines when it comes to high-volume production runs for end-use parts.

Manufacturing Your Product

Since these manufacturing methods are not mutually exclusive, they are often used together during the product development process.

Additive manufacturing is used to make initial prototypes and functional prototypes at a reduced cost with quick turnaround times. Small parts and complex geometries are not a problem for this technology.

In the final stages of product manufacturing, it makes sense to utilize subtractive manufacturing methods for large volume production runs. This technology is much faster when it comes to making large parts and end-use products.

“In manufacturing, subtractive and additive processes often complement each other in the production of tooling, jigs, fixtures, brackets, molds, and patterns. Manufacturers often use plastic 3D printed parts for fast, custom, low-volume, or replacement parts and opt for subtractive metal processes for higher volumes or parts that are subject to more extreme mechanical stress and strain.

Utilizing both additive and subtractive manufacturing results in a hybrid process. This allows product designers and manufacturers to combine the versatility and quick turnaround times of additive manufacturing with the strength of subtractively produced parts.” (Formlabs)

Today’s manufacturing landscape is much different than it was even five years ago, using both technologies during product development is often best practice.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Questions to ask a potential manufacturing partner for your hardware startup.

The Search for a “Perfect” Manufacturing Partner

Questions to ask a potential manufacturing partner for your hardware startup.Manufacturing a new product is a challenge but finding the right manufacturing partner doesn’t have to be. Finding the perfect manufacturing partner for your hardware startup is going to take a bit of upfront research but, trust us, it will make the entire process much smoother later on.

Below are five questions to ask potential manufacturing partners on your search for the perfect match.

Do you have experience manufacturing a product similar to mine?

All manufacturers have experience, but your goal is to find a manufacturer that has experience building a product similar to yours in your market segment. Chances are that if they have experience building a similar product, the number of challenges that arise will diminish. Also, ask to see product samples so that you can get a feel on the quality of work they produce.

For instance, if you are manufacturing a baby spoon find a manufacturer that has a great deal of experience in the baby product consumer market segment. Having a manufacturing partner that is knowledgeable about the industry you are entering means that they will be up-to-date with best practices, safety standards, and will have the ability to offer helpful insight.

What is your minimum production volume?

Traditionally, startups need to start with small production runs and then scale up. You may find that some manufacturers would rather not work with your hardware startup because of the low production volume—if this is the case, it is better to know this at the beginning of your talk than weeks down the road. In other cases, they may be willing to work with you on scope and budget because they understand the long-term potential you have as a client.

Will you be able to scale with my business?

Not all manufacturers will be able to scale with your business. As your startup grows, the number of units you need will increase as well. Your initial manufacturing partner might be great at prototypes and low volumes, but higher volumes may pose a problem. Minimize production delays by meeting with other potential manufacturing partners that are able to adequately meet higher volume needs. You don’t have to stick with just one manufacturer.

What is your preferred method of communication?

Open communication is key with any successful business partnership. You want to feel comfortable that your manufacturing partner will reach out to you when there is a question, issue or the need for clarification. Whether they prefer phones calls or emails, make sure that you are also comfortable with their preferred communication method.

When is the best time for a factory visit?

Your manufacturer is critical to your business’ success, so open communication is mandatory. It is imperative that you know and trust your manufacturer, before working with them. This is true whether you are manufacturing close to home or in another country. Phone calls and emails are great, but a visit to their location is highly recommended. Visiting the facility lets you meet the factory workers and see the facility. You want to feel comfortable that your product is in the right hands, and an on-site visit will do just this.

Other items to consider: check their client references, understand your startup’s cash flow and be prepared to compromise on the manufacturing timeline.

Doing your research early-on will help make the transition to manufacturing much smoother and less stressful.

Now here is what your future manufacturing partner wants you to know.

Have additional questions about manufacturing your product? Send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Early-stage hardware product development advice.

The Early-Stage of Hardware Product Development

Early-stage hardware product development advice.When it comes to hardware product development the road to success is often winding and full of bumps and roadblocks, rarely is it linear. Navigating these unforeseen challenges can be overwhelming for many first-time entrepreneurs. To share some guidance, we have compiled a few of our top blog posts related to the early stages of hardware product development.

Get Your Product Idea Off the Ground

Coming up with a hardware product idea is exhilarating—knowing that you have an idea that will help not only yourself, but an entire segment of the population, is the very definition of exciting. So now you have an idea, but you aren’t exactly sure what to do next.

When it Comes to Product Design, Let Creativity Shine

When it comes to product design, creativity can really make a difference in the success of a product. First time entrepreneurs can get caught up in the idea that their original idea is the best idea, however this is not always the case. There are many reasons that your product may shift during product design—it is not efficient for manufacturing, timing is off, it’s too difficult for customers to use, it doesn’t have a solid consumer base. There are numerous factors that can change a product, and that is okay. It is okay to end up with a product that is different than your original idea, because the goal is success.

Design Patents and Utility Patents for Startups

Patents, copyrights and trademarks are all forms of intellectual property. For the purpose of this piece, patents — particularly design patents and utility patents — will be the focus of the conversation. While all three types of IP are indeed essential for success, hardware-focused products rely heavily on patents. Often times, proper patent protection can mean the difference between success and failure for a hardware startup.

Building A Hardware Startup Outside of a Major Tech Hub

In today’s connected world, these major tech hubs are becoming less and less appealing for entrepreneurs just setting out with their startup. It’s no secret that the cost of living in major tech hubs is astronomical and upfront costs to get your business going also come at a premium. So if you are an entrepreneur looking into hardware product development and starting a business, but have no desire to pick-up and move, below are a few ideas on how you can successfully launch your hardware startup from your home city.

Questions for Potential Product Development Partners

Product development partners are a great way to team up with knowledgeable experts that can help make your product idea a reality. A hardware product development partner can work with you from product idea through manufacturing and can assist in a wide variety of ways. Here we share a few suggestions on questions to ask potential product development firm partners.

Have additional hardware product development questions? Send us an email, info@3d-innovations.com

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When it comes to product design let creativity shine.

When it Comes to Product Design, Let Creativity Shine

When it comes to product design let creativity shine.When it comes to product design, creativity can really make a difference in the success of a product. First time entrepreneurs can get caught up in the idea that their original idea is the best idea, however this is not always the case. In a recent article we read on Entrepreneur, 8 Funny and Relatable Experiences That All Entrepreneurs Go Through, their third point really stood out to us: “Your end product is very different from the idea you started with”. Time and again we have seen this—the final product is not the exact original product idea.

There are many reasons that your product may shift during product design—it is not efficient for manufacturing, timing is off, it’s too difficult for customers to use, it doesn’t have a solid consumer base. There are numerous factors that can change a product, and that is okay. It is okay to end up with a product that is different than your original idea, because the goal is success. You want to launch a product that resonates with consumers and successfully launches your startup.

To harness your creativity and be open to where product design can take you. If you are working with a product development firm, be open to design ideas. There are new manufacturing methods and design technologies available today that might be just what your product needs to take it to that next level.

Two technologies that will help you during the product design phase are:

3D Design

3D design will give you a feel for your product before it is even in your hands. You will be able to see your product in 3D and test your design to validate it all before you have a physical object to hold.

3D Printing

3D printing technology allows you to design and develop a product that breaks the confines of traditional design. Complex designs that break traditional constraints are now manufacturable thanks to this innovative technology.

Depending on the size of your product, your first physical prototype might be 3D printed. This technology will let you design, refine and re-print your product until you land on a final design.

When it comes to product design, think outside the boxway outside the box. Don’t get in your own way and stifle your creativity. With the technology available today, you are able to let your design imagination run wild, and the craziest part is that what you imagine can actually be made.

Have additional product development questions? Send us an email, info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Questions to ask potential product development partners.

Questions for Potential Product Development Partners

Questions to ask potential product development partners.Product development partners are a great way to team up with knowledgeable experts that can help make your product idea a reality. Often, entrepreneurs don’t have all the skills or knowledge necessary to bring their product to market on their own—this is where a product development firm can help. Product development partners can work with you from product idea through manufacturing and can assist in a wide variety of ways. Below are a few suggestions on questions to ask potential product development firm partners.

Do you have experience relevant to my project?

Potential product development partners will most likely not have built your exact project before, however they should have relevant experience. You want to know that they have experience and knowledge in this space. You don’t necessarily need a partner that has worked solely in this space, because you want to have a product development partner that thinks “outside the box” and is focused on new and innovative design methods.

Can you work from idea through manufacturing?

Working with a single product development firm through product manufacturing is going to streamline the entire development process. You want a firm that can handle prototyping, functional prototyping, testing, product analysis, design documentation, intellectual property support, and manufacturing expertise. Each of these areas requires extensive experience and knowledge.

In addition, having a single point of contact at the firm means that you can build a comfortable working relationship with your development partner, minimize frustrations and get all of your questions answered in a timely manner.

 What prototyping services do you offer?

3D printing is a very popular prototyping technology that is widely used. You can print initial prototypes in hours, refine the design and print again until you reach a final design. However, that doesn’t mean that it is the best technology for your project. See what other types of prototyping capabilities they have and if those match with what you had in mind.

Do you offer manufacturing assistance?

Manufacturing can be quite challenging, and you want a partner that has experience in this area along with good working relationships with manufacturers. Whether you decide to manufacture internationally or domestically, product development partners should be able to help guide you through this process and offer assistance.

In addition, be sure to check out past client reviews of any potential product development partners. You want a product development partner that will be with you every step of the way and cheering you on as you launch your product into the marketplace.

Have additional product development questions? Send us an email, info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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3D printing, or additive manufacturing, allows for complex designs.

3D Printing: Discover New Design Possibilities

3D printing, or additive manufacturing, allows for complex designs.3D printing technology, also referred to as additive manufacturing, allows you to explore design possibilities without typical design constraints. This means that new shapes and figures that are not easily manufactured, or that are impossible to manufacture with traditional manufacturing methods, are now within the realm of possibility. Complex geometries, quick turnaround times and customization are a few of the main reasons that 3D printing has risen to popularity among a number of top industries: aerospace, automobile, dentistry and medical industries have all embraced additive manufacturing technology.

If you are wondering if 3D printing could benefit your project or business, here are a few points to consider:

Do you have a complex product design?

One of the primary advantages of 3D printing is that you can break traditional manufacturing barriers with your product design. With 3D printing technology, complex geometries, internal features and built-in interlocking objects with no assembly required are all possible. With these additional design capabilities, additive manufacturing creates new product design opportunities.

Do you need a highly customized part?

Customization is the “sweet spot” for additive manufacturing. If you need a one-off customized part, 3D printing will most likely provide you with the quickest turnaround and best cost efficiency—depending on size of course.

Are you looking for small batch manufacturing?

3D printing isn’t quite at the mass manufacturing scale yet, but it can certainly help with small batch manufacturing. If you need just a few parts or pieces for a project, 3D printing can certainly be of assistance.

Are you at the prototyping phase of product development?

Additive manufacturing is an excellent option for initial prototypes. You can get a physical prototype in hours, refine the design and print again. It will take a few iterations to get it just how you are imagining it. Startups all over the globe are now turning towards additive manufacturing technology at various stages of product development—low cost and quick turnaround times make it ideal for budget-conscious hardware startups.

The additive manufacturing industry is continuing to grow and mature. Metal 3D printing, increased productivity and material selection are all areas that have seen rapid growth in recent years. Businesses of all sizes can benefit from the technology and take advantage of what it has to offer.

Have additional questions about 3D printing for your product or business? Please send us an email at info@3d-innovations.com and we are happy to answer your questions.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Meet the 3D Innovations summer STEM intern, Joanne Chi.

Meet Our 3D Innovations Intern: Joanne Chi

Meet the 3D Innovations summer STEM intern, Joanne Chi.3D Innovations is hosting a summer intern through the STEMworks Internship program. We are thrilled to have Joanne as part of our team. She is currently attending Moanalua High School and we just know that she destined for great things. Take a minute to get to know her through this short Q&A.

Get to Know Joanne Chi, 3D Innovations’ Summer Intern

Q: What sparked your passion for engineering?

A: I’ve always liked to build things. Last year, I had the opportunity to participate in the Innovation and Imagination Design Challenge and I designed and built a lamp with my team. That experience made me realize that I really enjoy seeing a project go from an idea to something real and tangible. It also made me realize that I liked designing and putting things together.

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Q: What future career do you see yourself in?

A: Currently, I’m undecided because I like the medical profession and I like engineering.

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Q: What are your favorite hobbies?

A: In my spare time I LOVE to catch up on some sleep and surf the internet.

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Q:  What inspires you?

A: My older sister, Jeanna, and my HOSA State Advisor, Mrs. Toyama, inspire me. They’re both very confident and skilled individuals and I hope to make them proud.

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Q: What is the funniest thing that has happened to you recently?

A: I was digging through my old photos on my phone and I found a video clip of my two friends testing whether or not their phones were waterproof. They both dunked their phones into the nearby pool where we were studying for chemistry finals. I think maybe the stress of finals made us a little delirious. Don’t worry, the phones survived, and our final exams went smoothly!

Please feel free to reach out to us, info@3d-innovations.com, if you have words of encouragement or wisdom to pass along to Joanne.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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