Category Archive for "3D Printing/Rapid Prototyping"

3D printing, or additive manufacturing, allows for complex designs.

3D Printing: Discover New Design Possibilities

3D printing, or additive manufacturing, allows for complex designs.3D printing technology, also referred to as additive manufacturing, allows you to explore design possibilities without typical design constraints. This means that new shapes and figures that are not easily manufactured, or that are impossible to manufacture with traditional manufacturing methods, are now within the realm of possibility. Complex geometries, quick turnaround times and customization are a few of the main reasons that 3D printing has risen to popularity among a number of top industries: aerospace, automobile, dentistry and medical industries have all embraced additive manufacturing technology.

If you are wondering if 3D printing could benefit your project or business, here are a few points to consider:

Do you have a complex product design?

One of the primary advantages of 3D printing is that you can break traditional manufacturing barriers with your product design. With 3D printing technology, complex geometries, internal features and built-in interlocking objects with no assembly required are all possible. With these additional design capabilities, additive manufacturing creates new product design opportunities.

Do you need a highly customized part?

Customization is the “sweet spot” for additive manufacturing. If you need a one-off customized part, 3D printing will most likely provide you with the quickest turnaround and best cost efficiency—depending on size of course.

Are you looking for small batch manufacturing?

3D printing isn’t quite at the mass manufacturing scale yet, but it can certainly help with small batch manufacturing. If you need just a few parts or pieces for a project, 3D printing can certainly be of assistance.

Are you at the prototyping phase of product development?

Additive manufacturing is an excellent option for initial prototypes. You can get a physical prototype in hours, refine the design and print again. It will take a few iterations to get it just how you are imagining it. Startups all over the globe are now turning towards additive manufacturing technology at various stages of product development—low cost and quick turnaround times make it ideal for budget-conscious hardware startups.

The additive manufacturing industry is continuing to grow and mature. Metal 3D printing, increased productivity and material selection are all areas that have seen rapid growth in recent years. Businesses of all sizes can benefit from the technology and take advantage of what it has to offer.

Have additional questions about 3D printing for your product or business? Please send us an email at info@3d-innovations.com and we are happy to answer your questions.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Join the 3D Innovations team at the Honolulu Mini Maker Faire

Honolulu Mini Maker Faire — June 22, 2019

Join the 3D Innovations team at the Honolulu Mini Maker FaireSave the date for the Honolulu Mini Maker Faire on June 22nd. The event will take place at the ‘Iolani School from 12pm to 5pm. This is a great family event and a chance to see what the local maker community is working on.

Our President, Collin Kobayashi, will be at our 3D Innovations booth answering your 3D printing, prototyping and product commercialization questions. This is a great chance to talk with Collin about the product development process and learn more about what it takes to bring a product to life.

What is a Maker Faire?

A Maker Faire is a gathering of fascinating, curious people who enjoy learning and who love sharing what they can do. From engineers to artists to scientists to crafters, Maker Faire is a venue for these “makers” to show hobbies, experiments, projects.

We call it the Greatest Show (& Tell) on Earth – a family-friendly showcase of invention, creativity, and resourcefulness.

Honolulu Mini Maker Faire Ticket Details

Tickets to the Honolulu Mini Maker Faire are FREE, however it is recommended that you go online and reserve your tickets beforehand. Your reserved tickets will speed up the registration process and help the event estimate attendance. (Reserve your ticket here.)

About 3D Innovations President Collin Kobayashi

WHAT I DO: I help companies in all industries bring new products to market, reduce prototyping costs, ensure requirements and quality are achieved, and develop manufacturing and go-to-market strategies.

WHY IT WORKS: I’ve spent almost 20 years in Design/Manufacturing sectors and understand the challenges and needs of companies doing R&D. Using our expertise in prototyping and manufacturing along with industry standard software and equipment, we will accelerate your development process and bring products to market faster.

HOW IT WORKS: The first step in the process is to schedule a consultation to discuss your project goals, objectives and challenges. Through this initial session, we will be able to outline a high-level strategy and plan for bringing your product to market. I’ll also make a professional recommendation for the next steps that should be taken to ensure you can take your product to market!

To learn more about the Honolulu Mini Maker Faire, head on over to the official website.

We look forward to seeing you there!

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3D printing expands product design possibilities

Is 3D Printing Right for Your Project?

3D printing expands product design possibilities3D printing, also known as additive manufacturing, is a technology that has expanded product design possibilities and manufacturing capabilities. While 3D printing can certainly help as you work your way through the product development process, it also has its limitations. Below are a few factors to help you determine if 3D printing is a good fit for your next project.

Are you building a prototype?

3D printing is an excellent option for initial prototypes. You can get a physical prototype in hours, refine the design and print again. It will take a few iterations to get it just how you are imagining it. Startups all over the globe are now turning towards additive manufacturing technology at various stages of product development—low cost and quick turnaround times make it ideal for budget conscious hardware startups.

Eventually you will want to build a functional prototype for design validation and testing, and additive manufacturing can help with this as well.

Do you have a complex design?

One of the primary advantages of 3D printing is that you can break traditional manufacturing barriers with your product design. With 3D printing technology, complex geometries, internal features and built-in interlocking objects with no assembly required are all possible. With these additional design capabilities, additive manufacturing creates new product design opportunities.

Do you need customer feedback?

Gathering customer feedback during the product development process is always a good idea. Show potential customers your product design, let them hold it, test it and then incorporate their feedback. Remember that the feedback is going to help you build the product customers want, so the design will most likely change a bit to accommodate customer needs. Additive manufacturing allows you to quickly print a visual prototype that you can show to your target market for feedback. You can quickly incorporate their feedback and print another prototype.

Are you looking for small batch manufacturing?

3D printing isn’t quite at the mass manufacturing scale yet, but it can certainly help with small batch manufacturing. If you need just a few parts or pieces for a project, 3D printing can certainly be of assistance.

Do you need a customized part?

Customization is the “sweet spot” for additive manufacturing. The automobile, aerospace and dental industries have been utilizing 3D printing’s customization ability for years now. If you need a one-off customized part, 3D printing will most likely provide you with the quickest turnaround and best cost efficiency—depending on size of course.

Additive manufacturing is constantly evolving and so are its capabilities. As design software advances and material selection increases, 3D printing will continue to shift the manufacturing landscape and prove that it is a very useful tool for professionals and makers alike.

Are you still not sure if 3D printing is right for your project? Go ahead and send us an email, info@3d-innovations.com so we can talk further about your design and manufacturing needs.

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3D design and 3D models are critical for efficient manufacturing.

The Importance of 3D Design for (Efficient) Manufacturing

3D design and 3D models are critical for efficient manufacturing.When you are ready to take your prototype and turn it into a real-world product, be sure that your 3D design files are also ready to go. A CAD file is either a digital 2D or 3D model of your product. When you start reaching out to manufacturers, most of the time they will ask to see your 3D design before moving forward with a manufacturing consultation and quote. “Without some idea of size, number of cavities, complexity, shape, and design, a manufacturer cannot accurately advise on the manufacturability of your product or help you choose the right materials and color.” (Extreme Molding)

3D Design Saves Time

Making sure that the manufacturer has the most detailed information possible about your product helps ensure that you are receiving an accurate quote and that there are fewer potential manufacturing issues down the road.

“Not only does a CAD file help save time when figuring out all the finer details of a part by looking at the 3D model, but it also allows a model to be magnified and even rotate on any axis to get a full three-dimensional concept of the part, which allows the manufacturer a greater sense of the product. It can even reveal internal features of a part if it cannot be seen clearly on a manufacturing drawing. Aside from these benefits, using CAD makes it possible to simulate the movement of a part through production processes.” (Vista Industrial)

3D Design Reduces Material Waste

“CAD files enables the manufacturer to check tool paths before any material is cut. The ability to run a simulation and so verify the complete machining process in a virtual environment is critical for keeping waste and scrap to a minimum. This may be crucial on some jobs, such as those using expensive alloys, large material-intensive components, or for those with complex geometry. Other verification advantages that result from less scrap include less energy consumption and reduced tool wear.

CAD simulations also enable you and the manufacturer to identify how long the production run time will take. Clearly this is useful for scheduling, as well as the planning of throughput, material supply and delivery. As the 3D model is the source of the manufacturing data, the design intent is preserved, and the dimensional accuracy is retained.” (Advice Manufacturing)

3D Design Allows for Ongoing Communication

If your product design needs to be adjusted to meet design or manufacturing needs, this can easily be accomplished within a digital CAD file. Since the CAD files are transferred electronically, you are assured that both you, your product design team and the manufacturer all have the same information moving forward.

“CAD systems also facilitate communication among those involved in design, manufacturing, and other processes. This is of particular importance when one firm contracts another to either design or produce a component.” (Inc.)

In today’s manufacturing environment, CAD files are a necessity. A 3D design allows you to evaluate the form, fit, and functionality of your product. The design will also verify tolerance, loads, stresses and optimize manufacturability. If you plan on filing for IP rights or patent protection, a CAD file will help clearly communicate the design to your attorney and those reviewing your patent application.

Have additional product development questions? Please send them our way, info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Insight into the first steps in hardware product development.

Product Development Strategy: Launching Your Idea

Developing a product development strategy is key to startup success.Did your 2019 resolution focus on product development and launching a business? The New York Post published a piece that says New Year’s resolutions, on average, don’t even last two weeks—that’s right, January 12th is the fateful day for many resolutions. Resolutions are hard—changing your behavior, mindset and shifting your focus can be extremely stressful if you jump in and do it all at once. We recommend starting slow, so that you aren’t overwhelmed, and building a support system to help encourage you and keep you focused. If you plan on starting a business in 2019, below are actionable items to keep you on track so that your resolution is successful.

The First Steps of Your Product Development Strategy
Write Your Goal Down

Write your goal down in one or two sentences. Keep it short and concise. Then post your goal somewhere where you will see it every day—whether it is at your office, your bathroom mirror, or as a reminder on your phone. Having it around will be a constant reminder of what you want to accomplish this year.

Find a Mentor

Business mentors are a great resource. You can bounce your product development strategy ideas off them and ask for advice when faced with obstacles. It will be even better if you can schedule a monthly meeting with your mentor to help keep you on track and pushing forward. Having a measurable goal and/or accomplishing a task before your next meeting will keep your startup moving ahead.

Start a Business Plan

There are many great business plan outlines online. Find one that fits your specific startup and start filling it out. Get all of your ideas, goals and ambitions out there on paper. You will see your plan start to solidify, and the plan will show you your strengths as well as your areas of weakness. Keep in mind that entrepreneurs aren’t great at every single aspect of business—and asking for help is normal, and extremely beneficial.

“Two founders, rather than one, significantly increases your odds of success. You will raise 30% more investment, grow your customers 3 times as fast, and will be less likely to scale too fast.” (Inc.: 5 of the Most Surprising Statistics About Startups)

Build a Prototype

By now you have an idea, you have probably sketched the product design out a few times, possibly built a rough version out of items around your home and you are ready to get going on an actual prototype. Great!

Depending on your product, 3D printing is an excellent option for initial prototypes. You can get a physical prototype in hours, refine the design and print again. It will take a few iterations to get it just how you are imaging it. Startups all over the globe are now turning towards 3D printing technology at various stages of product development—low cost and quick turnaround times make it ideal for budget conscious hardware startups.

Eventually you will want to build a functional prototype, especially if you are going to move on to patent protection.

Gather Feedback

Take your prototype and start talking to friends, family and people you know to gather their thoughts on your product. In your business plan, you have outlined your target market, so try to find people that fit in this category. Remember that the feedback is going to help you build the product customers want, so the design will most likely change a bit to accommodate customer needs.

Here at 3D Innovations, no matter the stage of your business, we can help you meet your goals. Our team has a proven track record in all areas of product development and we work side-by-side with you throughout the entire design and manufacturing process. Peek at the Case Studies section of our website to see a few examples of the startups we have previously partnered with, and how they leveraged our design and manufacturing expertise to reduce time to market.

Have additional product development questions? Please send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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3D Innovations is a leader in product development.

Top 3D Innovations Blog Posts of 2018

3D Innovations is a leader in product development.To close out the year, we are sharing the top four 3D Innovations blog post of 2018. This past year, our readers were particularly interested in 3D printing technology, how to get your product idea off the ground, product development as well as STEM education.

Get Your Product Idea Off the Ground

Coming up with a product idea is exhilarating—knowing that you have an idea that will help not only yourself, but an entire segment of the population, is the very definition of exciting. So now you have an idea, but you aren’t exactly sure what to do next. Here we have gathered helpful advice and insight into the next stages of your product development journey.

The Benefits of Using 3D Printing Technology in Education

As the cost of 3D printers has dropped significantly in recent years, more schools are able to adopt and incorporate the technology into the curriculum. 3D printing technology promotes active learning and has the power to open a world of career possibilities to students. 3D printing inspires creativity and can help encourage students to explore a career in engineering or science.

What to Expect from Your First Product Development Meeting

Many first-time entrepreneurs want to jump right in and get to work building their product, only to realize that they may not have the exact skillset necessary to develop the product all the way. This is where a product development firm is brought in to aid in the process. It can be nerve-wracking sharing your idea with someone else, and we all like to have a general idea of what we can expect in initial meetings.

Building A Hardware Startup Outside of a Major Tech Hub

We are going to start off with the good news, building a hardware startup outside of a major hub (i.e. Silicon Valley, Boston, L.A.) is possible. In fact, in today’s connected world, these major tech hubs are becoming less and less appealing for entrepreneurs just setting out with their startup. It’s no secret that the cost of living in major tech hubs is astronomical and upfront costs to get your business going also come at a premium. So if you are an entrepreneur looking to launch a product and start a business, but have no desire to pick-up and move, here are a few ideas on how you can successfully launch your hardware startup from your home city.

This past year was fantastic as we helped a number of startups launch their idea and assisted others with various product development and manufacturing solutions. We can’t wait to see what 2019 brings!

Cheers!

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3D printing expands product design possibilities

3D Printing Trends to Watch for in 2019

top 3D printing trends for 20192018 was an excellent year for 3D printing technology and there is no slow down in sight. Below are three major trends to watch for in the additive manufacturing segment in the coming year.

Higher Quality Metal 3D Printing

Metals were a new frontier for 3D printing this year. Businesses wanted to expand beyond the traditional materials associated with 3D printing and into something more durable. Where 3D printing metal parts were once costly to produce, new software and updated technology saw a decrease in price and a rise in quality.

“Metal printing is ideal for smaller scale production projects as it lends itself to production flexibility but at the same time is perfect for designs with high complexity.

Metal additive manufacturing (AM) is on the rise, as the material is ideal for producing lighter items at higher production rates.  A recent trend has been to utilize it for seats on aeroplanes. Upon completion, they weighed in an astonishing 50% lighter than their regular counterparts at only 766 grams. As the technology moves forward, we can expect forms of metal printing to change the dynamic of industries.” (Tech Magz)

We will no doubt be hearing about end-use production and more affordable 3D metal printing in 2019 and beyond.

Increased Productivity

Production speed has been a barrier to 3D printing adoption on a mass scale. However, there has been a push by both researchers and 3D printing corporations to increase production speeds, which will help lower this barrier.

“The University of Michigan created an algorithm that reduces vibrations (a significant reason for the reduction of quality of the finished product). Allowing manufacturing speeds to double while producing the same standard of quality, and most importantly to the manufacturers, with no additional hardware costs involved.

In conjunction, MIT engineers developed a desktop printer that has an output times 10 of anything on the commercial market. Using Polymer, fed through the nozzle with a new form of mechanism, it flows faster, and so what would take hours now takes minutes.” (Gadget Miner)

A Rise in Customization

Customization is the “sweet spot” for 3D printing. Major companies and manufacturers have started to take notice that consumers are interested in more customized product options which 3D printing can deliver. The automobile, aerospace and dental industries have been utilizing 3D printings customization ability for years now, but other industries are also starting to take notice.

“Last year Scultpteo’s annual State of 3D printing study showed that offering customized products’ was a top priority for companies who took the survey.

We have seen evidence of this in 2018 with the likes of Adidas, New Balance and Nike already aligning themselves with both household names in the tech and athletics world to experiment with 3D printing to customize their footwear brands that will be designed to the person’s specific biomechanical data.” (Gadget Miner)

As the software advances, materials expand, demand for customization increases and 3D printing production becomes faster, we will see more adoption of the technology across industries. As always, we look forward to the year ahead and can’t wait to see what advancements await.

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3D Academy will be an exhibitor at RobotX STEM Expo 2018

3D Academy: RobotX STEM Expo Exhibitor (Dec. 11-12, 2018)

3D Academy, 3D Innovations, RobotX STEM Expo, HawaiiOur 3D Academy will be an exhibitor at the upcoming RobotX STEM Expo. Our team will have a booth at the event and will be conducting a hands-on session demonstrating the VPerch program as well as discussing the ways in which 3D printing technology can be implemented into the classroom.

What is VPerch?

In partnership with HI FusionEd, Office of Naval Research (ONR), and Navatek, VPerch was created to provide students with the opportunity to learn about various STEM applications as they relate to underwater robotics.

The emphasis of VPerch is to introduce students to the engineering design process through the virtual design (3D CAD) process where they can design and simulate (virtually test) their UROV design and analyze the results before building the physical system. Using the virtual design and simulation process, students see first-hand how their design will perform under certain conditions. Once their virtual design is completed and have enough confidence that it will perform as designed, they migrate to the build phase where they can build their ROV based on their virtual design specifications. We look forward to talking more about the VPerch program and demonstrating it at the RobotX STEM Expo.

3D Printing Technology in the Classroom

3D printing technology promotes active and hands-on learning while having the power to open a world of career possibilities to students.

Four Benefits of Introducing Students to 3D Printing:

  • Hands-On Learning. 3D printing makes learning fun and engaging. Students are able to move away from books and lectures and actually design and print the subject they are learning about.
  • Creating Inventors. Instead of buying someone else’s creation, kids can identify a problem and create their own solution. Giving students the power to design and build with cutting-edge technology gets their minds thinking about the things they can create.
  • Real World Problem Solving. 3D printing is a technology that businesses, engineers and scientists are using everyday to change the world. Put that same technology into the hands of students and introduce them to some of the challenges facing the community.
  • Engaging Students. 3D printing has a ‘wow factor’ with students since it is not something they see every day. It motivates and engages students to learn.

3D printing inspires creativity and can help encourage students to explore a career in engineering or science.

Additional RobotX STEM Expo Event Details
  • Date: December 11th & 12th
  • Time: 9:30 AM to 12:30 PM
  • Location: Sand Island Boat Launch, Honolulu, HI
  • Pre-registration is required to schedule school groups for the STEM Expo (12/11-12). Please contact HI FusionED at info[at]hifusioned.org or leave a message at (808) 988-1931 with a contact name, school and phone number to schedule or for more information.

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Wishing You a Happy Thanksgiving

thanksgiving, thank you, 3D InnovationsOur 3D Innovations team would like to wish you and yours a wonderful Thanksgiving holiday.

 “Thanksgiving, after all, is a word of action.” ― W.J. Cameron

In the spirit of the Thanksgiving holiday, we would like to send a big ‘thank you’ to our valued clients. Our clients are the driving motivation and the reason we do what we do. Each project we work on is unique, just like each client. Seeing the excitement build as we assist in the development of taking an idea and turning it into a real-world product fuels our desire to keep helping entrepreneurs launch their dreams.

We are incredibly grateful for our support network and know that our business would not be where it is today without you.

Thank you.

-The 3D Innovations Team

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Harnessing 3D Printing Technology for Business

3d printing, additive manufacturingIt’s no secret that additive manufacturing, commonly referred to as 3D printing, is transforming the business landscape. Within the last decade we have witnessed this technology grow into what it is today, a way to disrupt supply chains and completely innovate the manufacturing landscape—from prototyping to production.

3D printing has been a favorite tool of makers and product design professionals alike because of its quick turnaround time and the fact that it is relatively cheap compared to all other manufacturing methods. 3D printing technology allows designers to quickly, easily and efficiently design and produce a product prototype for review within hours, instead of weeks. While prototyping is where additive manufacturing is most popular and widely used, the technology is beginning to mature and find its way into manufacturing for end-use parts as well.

3D Printing for Prototyping

Our design team regularly uses additive manufacturing technology during the product development cycle when we are working with entrepreneurs and startups on prototyping and finalizing a product design. 3D printing technology is still growing and maturing, it seems that every week new filaments are being developed and new uses for the technology are being discussed. However, as the technology stands today, its strength, its competitive advantage and its usefulness remain in the realm of prototyping. Visual and functional prototyping are imperative when designing a product and this is where 3D printing excels.

3D Printing for Manufacturing

When it comes to manufacturing, 3D printing technology has an advantage on short-runs, however, at this time, it is not able to compete with other traditional forms on a mass-manufacturing scale.

Due to the speed, quality and cost of additive manufacturing, “the technology is best suited for the production of specialty parts in smaller batches, rather than mass-manufactured goods. However, there is an industry shift towards expanding 3D printing technology to take a more prominent role in mass manufacturing. This technology brings some important qualities to the world of manufacturing that make it ideal for certain jobs. For instance, parts can have complex geometries impossible with traditional manufacturing processes. It is also possible to 3D print goods on demand, allowing for easy creation of custom parts” (Engineering.com).

The 3D printing metal segment is making great strides towards high volume manufacturing and McKinsey forecasts the industry to be worth as much as $10 billion by 2030 to 2035. Read more about developments in the metal 3D printing segment on our blog.

3D Printing Quote

At 3D Innovations, we offer 3D printing services to a range of startups, businesses and makers. If you have a design ready to be printed, and would like a quote, please visit our 3D Printing Quote Request page. We have made the quote process quick and easy. Whether you need a prototype or a short manufacturing run, we can help.

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