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3D printing, also known as additive manufacturing, is a technology that has expanded product design possibilities and manufacturing capabilities. While 3D printing can certainly help as you work your way through the product development process, it also has its limitations. Below are a few factors to help you determine if 3D printing is a good fit for your next project.
3D printing is an excellent option for initial prototypes. You can get a physical prototype in hours, refine the design and print again. It will take a few iterations to get it just how you are imagining it. Startups all over the globe are now turning towards additive manufacturing technology at various stages of product development—low cost and quick turnaround times make it ideal for budget conscious hardware startups.
Eventually you will want to build a functional prototype for design validation and testing, and additive manufacturing can help with this as well.
One of the primary advantages of 3D printing is that you can break traditional manufacturing barriers with your product design. With 3D printing technology, complex geometries, internal features and built-in interlocking objects with no assembly required are all possible. With these additional design capabilities, additive manufacturing creates new product design opportunities.
Gathering customer feedback during the product development process is always a good idea. Show potential customers your product design, let them hold it, test it and then incorporate their feedback. Remember that the feedback is going to help you build the product customers want, so the design will most likely change a bit to accommodate customer needs. Additive manufacturing allows you to quickly print a visual prototype that you can show to your target market for feedback. You can quickly incorporate their feedback and print another prototype.
3D printing isn’t quite at the mass manufacturing scale yet, but it can certainly help with small batch manufacturing. If you need just a few parts or pieces for a project, 3D printing can certainly be of assistance.
Customization is the “sweet spot” for additive manufacturing. The automobile, aerospace and dental industries have been utilizing 3D printing’s customization ability for years now. If you need a one-off customized part, 3D printing will most likely provide you with the quickest turnaround and best cost efficiency—depending on size of course.
Additive manufacturing is constantly evolving and so are its capabilities. As design software advances and material selection increases, 3D printing will continue to shift the manufacturing landscape and prove that it is a very useful tool for professionals and makers alike.
Are you still not sure if 3D printing is right for your project? Go ahead and send us an email, firstname.lastname@example.org so we can talk further about your design and manufacturing needs.
3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
When you are ready to take your prototype and turn it into a real-world product, be sure that your 3D design files are also ready to go. A CAD file is either a digital 2D or 3D model of your product. When you start reaching out to manufacturers, most of the time they will ask to see your 3D design before moving forward with a manufacturing consultation and quote. “Without some idea of size, number of cavities, complexity, shape, and design, a manufacturer cannot accurately advise on the manufacturability of your product or help you choose the right materials and color.” (Extreme Molding)
Making sure that the manufacturer has the most detailed information possible about your product helps ensure that you are receiving an accurate quote and that there are fewer potential manufacturing issues down the road.
“Not only does a CAD file help save time when figuring out all the finer details of a part by looking at the 3D model, but it also allows a model to be magnified and even rotate on any axis to get a full three-dimensional concept of the part, which allows the manufacturer a greater sense of the product. It can even reveal internal features of a part if it cannot be seen clearly on a manufacturing drawing. Aside from these benefits, using CAD makes it possible to simulate the movement of a part through production processes.” (Vista Industrial)
“CAD files enables the manufacturer to check tool paths before any material is cut. The ability to run a simulation and so verify the complete machining process in a virtual environment is critical for keeping waste and scrap to a minimum. This may be crucial on some jobs, such as those using expensive alloys, large material-intensive components, or for those with complex geometry. Other verification advantages that result from less scrap include less energy consumption and reduced tool wear.
CAD simulations also enable you and the manufacturer to identify how long the production run time will take. Clearly this is useful for scheduling, as well as the planning of throughput, material supply and delivery. As the 3D model is the source of the manufacturing data, the design intent is preserved, and the dimensional accuracy is retained.” (Advice Manufacturing)
If your product design needs to be adjusted to meet design or manufacturing needs, this can easily be accomplished within a digital CAD file. Since the CAD files are transferred electronically, you are assured that both you, your product design team and the manufacturer all have the same information moving forward.
“CAD systems also facilitate communication among those involved in design, manufacturing, and other processes. This is of particular importance when one firm contracts another to either design or produce a component.” (Inc.)
In today’s manufacturing environment, CAD files are a necessity. A 3D design allows you to evaluate the form, fit, and functionality of your product. The design will also verify tolerance, loads, stresses and optimize manufacturability. If you plan on filing for IP rights or patent protection, a CAD file will help clearly communicate the design to your attorney and those reviewing your patent application.
Have additional product development questions? Please send them our way, email@example.com
3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
Did your 2019 resolution focus on product development and launching a business? The New York Post published a piece that says New Year’s resolutions, on average, don’t even last two weeks—that’s right, January 12th is the fateful day for many resolutions. Resolutions are hard—changing your behavior, mindset and shifting your focus can be extremely stressful if you jump in and do it all at once. We recommend starting slow, so that you aren’t overwhelmed, and building a support system to help encourage you and keep you focused. If you plan on starting a business in 2019, below are actionable items to keep you on track so that your resolution is successful.
Write your goal down in one or two sentences. Keep it short and concise. Then post your goal somewhere where you will see it every day—whether it is at your office, your bathroom mirror, or as a reminder on your phone. Having it around will be a constant reminder of what you want to accomplish this year.
Business mentors are a great resource. You can bounce your product development strategy ideas off them and ask for advice when faced with obstacles. It will be even better if you can schedule a monthly meeting with your mentor to help keep you on track and pushing forward. Having a measurable goal and/or accomplishing a task before your next meeting will keep your startup moving ahead.
There are many great business plan outlines online. Find one that fits your specific startup and start filling it out. Get all of your ideas, goals and ambitions out there on paper. You will see your plan start to solidify, and the plan will show you your strengths as well as your areas of weakness. Keep in mind that entrepreneurs aren’t great at every single aspect of business—and asking for help is normal, and extremely beneficial.
“Two founders, rather than one, significantly increases your odds of success. You will raise 30% more investment, grow your customers 3 times as fast, and will be less likely to scale too fast.” (Inc.: 5 of the Most Surprising Statistics About Startups)
By now you have an idea, you have probably sketched the product design out a few times, possibly built a rough version out of items around your home and you are ready to get going on an actual prototype. Great!
Depending on your product, 3D printing is an excellent option for initial prototypes. You can get a physical prototype in hours, refine the design and print again. It will take a few iterations to get it just how you are imaging it. Startups all over the globe are now turning towards 3D printing technology at various stages of product development—low cost and quick turnaround times make it ideal for budget conscious hardware startups.
Eventually you will want to build a functional prototype, especially if you are going to move on to patent protection.
Take your prototype and start talking to friends, family and people you know to gather their thoughts on your product. In your business plan, you have outlined your target market, so try to find people that fit in this category. Remember that the feedback is going to help you build the product customers want, so the design will most likely change a bit to accommodate customer needs.
Here at 3D Innovations, no matter the stage of your business, we can help you meet your goals. Our team has a proven track record in all areas of product development and we work side-by-side with you throughout the entire design and manufacturing process. Peek at the Case Studies section of our website to see a few examples of the startups we have previously partnered with, and how they leveraged our design and manufacturing expertise to reduce time to market.
Have additional product development questions? Please send us an email at firstname.lastname@example.org
3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
To close out the year, we are sharing the top four 3D Innovations blog post of 2018. This past year, our readers were particularly interested in 3D printing technology, how to get your product idea off the ground, product development as well as STEM education.
Coming up with a product idea is exhilarating—knowing that you have an idea that will help not only yourself, but an entire segment of the population, is the very definition of exciting. So now you have an idea, but you aren’t exactly sure what to do next. Here we have gathered helpful advice and insight into the next stages of your product development journey.
As the cost of 3D printers has dropped significantly in recent years, more schools are able to adopt and incorporate the technology into the curriculum. 3D printing technology promotes active learning and has the power to open a world of career possibilities to students. 3D printing inspires creativity and can help encourage students to explore a career in engineering or science.
Many first-time entrepreneurs want to jump right in and get to work building their product, only to realize that they may not have the exact skillset necessary to develop the product all the way. This is where a product development firm is brought in to aid in the process. It can be nerve-wracking sharing your idea with someone else, and we all like to have a general idea of what we can expect in initial meetings.
We are going to start off with the good news, building a hardware startup outside of a major hub (i.e. Silicon Valley, Boston, L.A.) is possible. In fact, in today’s connected world, these major tech hubs are becoming less and less appealing for entrepreneurs just setting out with their startup. It’s no secret that the cost of living in major tech hubs is astronomical and upfront costs to get your business going also come at a premium. So if you are an entrepreneur looking to launch a product and start a business, but have no desire to pick-up and move, here are a few ideas on how you can successfully launch your hardware startup from your home city.
This past year was fantastic as we helped a number of startups launch their idea and assisted others with various product development and manufacturing solutions. We can’t wait to see what 2019 brings!
2018 was an excellent year for 3D printing technology and there is no slow down in sight. Below are three major trends to watch for in the additive manufacturing segment in the coming year.
Metals were a new frontier for 3D printing this year. Businesses wanted to expand beyond the traditional materials associated with 3D printing and into something more durable. Where 3D printing metal parts were once costly to produce, new software and updated technology saw a decrease in price and a rise in quality.
“Metal printing is ideal for smaller scale production projects as it lends itself to production flexibility but at the same time is perfect for designs with high complexity.
Metal additive manufacturing (AM) is on the rise, as the material is ideal for producing lighter items at higher production rates. A recent trend has been to utilize it for seats on aeroplanes. Upon completion, they weighed in an astonishing 50% lighter than their regular counterparts at only 766 grams. As the technology moves forward, we can expect forms of metal printing to change the dynamic of industries.” (Tech Magz)
We will no doubt be hearing about end-use production and more affordable 3D metal printing in 2019 and beyond.
Production speed has been a barrier to 3D printing adoption on a mass scale. However, there has been a push by both researchers and 3D printing corporations to increase production speeds, which will help lower this barrier.
“The University of Michigan created an algorithm that reduces vibrations (a significant reason for the reduction of quality of the finished product). Allowing manufacturing speeds to double while producing the same standard of quality, and most importantly to the manufacturers, with no additional hardware costs involved.
In conjunction, MIT engineers developed a desktop printer that has an output times 10 of anything on the commercial market. Using Polymer, fed through the nozzle with a new form of mechanism, it flows faster, and so what would take hours now takes minutes.” (Gadget Miner)
Customization is the “sweet spot” for 3D printing. Major companies and manufacturers have started to take notice that consumers are interested in more customized product options which 3D printing can deliver. The automobile, aerospace and dental industries have been utilizing 3D printings customization ability for years now, but other industries are also starting to take notice.
“Last year Scultpteo’s annual State of 3D printing study showed that offering customized products’ was a top priority for companies who took the survey.
We have seen evidence of this in 2018 with the likes of Adidas, New Balance and Nike already aligning themselves with both household names in the tech and athletics world to experiment with 3D printing to customize their footwear brands that will be designed to the person’s specific biomechanical data.” (Gadget Miner)
As the software advances, materials expand, demand for customization increases and 3D printing production becomes faster, we will see more adoption of the technology across industries. As always, we look forward to the year ahead and can’t wait to see what advancements await.
Our 3D Academy will be an exhibitor at the upcoming RobotX STEM Expo. Our team will have a booth at the event and will be conducting a hands-on session demonstrating the VPerch program as well as discussing the ways in which 3D printing technology can be implemented into the classroom.
In partnership with HI FusionEd, Office of Naval Research (ONR), and Navatek, VPerch was created to provide students with the opportunity to learn about various STEM applications as they relate to underwater robotics.
The emphasis of VPerch is to introduce students to the engineering design process through the virtual design (3D CAD) process where they can design and simulate (virtually test) their UROV design and analyze the results before building the physical system. Using the virtual design and simulation process, students see first-hand how their design will perform under certain conditions. Once their virtual design is completed and have enough confidence that it will perform as designed, they migrate to the build phase where they can build their ROV based on their virtual design specifications. We look forward to talking more about the VPerch program and demonstrating it at the RobotX STEM Expo.
3D printing technology promotes active and hands-on learning while having the power to open a world of career possibilities to students.
3D printing inspires creativity and can help encourage students to explore a career in engineering or science.
Our 3D Innovations team would like to wish you and yours a wonderful Thanksgiving holiday.
“Thanksgiving, after all, is a word of action.” ― W.J. Cameron
In the spirit of the Thanksgiving holiday, we would like to send a big ‘thank you’ to our valued clients. Our clients are the driving motivation and the reason we do what we do. Each project we work on is unique, just like each client. Seeing the excitement build as we assist in the development of taking an idea and turning it into a real-world product fuels our desire to keep helping entrepreneurs launch their dreams.
We are incredibly grateful for our support network and know that our business would not be where it is today without you.
-The 3D Innovations Team
It’s no secret that additive manufacturing, commonly referred to as 3D printing, is transforming the business landscape. Within the last decade we have witnessed this technology grow into what it is today, a way to disrupt supply chains and completely innovate the manufacturing landscape—from prototyping to production.
3D printing has been a favorite tool of makers and product design professionals alike because of its quick turnaround time and the fact that it is relatively cheap compared to all other manufacturing methods. 3D printing technology allows designers to quickly, easily and efficiently design and produce a product prototype for review within hours, instead of weeks. While prototyping is where additive manufacturing is most popular and widely used, the technology is beginning to mature and find its way into manufacturing for end-use parts as well.
Our design team regularly uses additive manufacturing technology during the product development cycle when we are working with entrepreneurs and startups on prototyping and finalizing a product design. 3D printing technology is still growing and maturing, it seems that every week new filaments are being developed and new uses for the technology are being discussed. However, as the technology stands today, its strength, its competitive advantage and its usefulness remain in the realm of prototyping. Visual and functional prototyping are imperative when designing a product and this is where 3D printing excels.
When it comes to manufacturing, 3D printing technology has an advantage on short-runs, however, at this time, it is not able to compete with other traditional forms on a mass-manufacturing scale.
Due to the speed, quality and cost of additive manufacturing, “the technology is best suited for the production of specialty parts in smaller batches, rather than mass-manufactured goods. However, there is an industry shift towards expanding 3D printing technology to take a more prominent role in mass manufacturing. This technology brings some important qualities to the world of manufacturing that make it ideal for certain jobs. For instance, parts can have complex geometries impossible with traditional manufacturing processes. It is also possible to 3D print goods on demand, allowing for easy creation of custom parts” (Engineering.com).
The 3D printing metal segment is making great strides towards high volume manufacturing and McKinsey forecasts the industry to be worth as much as $10 billion by 2030 to 2035. Read more about developments in the metal 3D printing segment on our blog.
At 3D Innovations, we offer 3D printing services to a range of startups, businesses and makers. If you have a design ready to be printed, and would like a quote, please visit our 3D Printing Quote Request page. We have made the quote process quick and easy. Whether you need a prototype or a short manufacturing run, we can help.
Recently Pacific Business News sat down with our client, Shawn Santos, inventor of FOG Safe Drain Guards to talk about the product development process and launching his idea. FOG Safe Drain Guards are a way to responsibly dispose of fats, oils and grease after cooking a meal, instead of rinsing these harmful contaminants down the kitchen sink. Once the fat, oil and grease has cooled in your cooking pan, you simply pour the contents into the FOG Safe Drain Guard and wait one minute while the drain guard absorbs the FOG, then you dispose of the entire drain guard into the trash. No drips, no mess.
We have had the pleasure of working with FOG Safe from the beginning. We have assisted with designs, prototyping, patents, manufacturing and distribution. Below are excerpts from the Pacific Business News article that discuss our product development assistance (read the full article here).
We had several stages of printing for prototyping. I worked with a local product development company, 3D Innovations, through the process. He had resources for using the [3D] printer, so after coming up with designs and going through the process, the finished product is very different than the original idea.
3D Innovations assisted with sourcing and manufacturing. We looked at several locations, we tried the U.S., and eventually we went overseas. We looked at a lot of paper pulp manufacturers and settled on doing it in China. In order for the product to work and relieve the problem, its gotta be worth it for the consumer. People are not going to want to spend a lot, so we needed to keep the cost down as much as possible.
Then there was the whole tooling process, which is preparing the molds — it’s another upfront cost that comes right out of pocket. We have to provide the schematics for the tooling, and once we approve it it’s all on us, we pay that amount even if that mold doesn’t work, so it’s a bit of a gamble. So we have to be 100 percent, and that’s where the 3D printing comes in. We do the printing, and the manufacturer uses those to make the mold.
I have five issued patents. It started with getting a patent attorney and doing a patent search. The hope is that whatever they find is different enough in design, and we felt it was worth the try and we were different.
For my first patent to get issued was well over 24 months, probably closer to 30 months. After that, there were deviations of the design. One of the challenges of an inventor is that you can’t come up with a single design, there needs to be variations, because someone can easily copy off of your original design work. And the patent office is very particular, you can’t be broad, you have to be very specific on a type of design. You can’t just think in one dimension, you have to think about how this can be manipulated and changed. It’s a collaboration between the engineer, myself and my attorney, everyone having input.
Interested in learning more about our product development process? Send us an email at email@example.com
The new school year is underway and social media is buzzing with fantastic projects that teachers have created to get their students involved as active learners—one big way involves 3D printing. As the cost of 3D printers has dropped significantly in recent years, more schools are able to adopt and incorporate the technology into the curriculum.
Our 3D Academy has seen first hand the benefits of introducing 3D printing technology to students early-on. Below are four benefits of introducing 3D printing technology in education.
3D printing makes learning fun and engaging. Students are able to move away from books and lectures and actually design and print the subject they are learning about. Learning about ancient Egypt? Design and print a model of a mummy. Learning about landforms? Design and print a mountain range. When the possibilities are endless, creativity can flourish.
While CAD programs can get complicated, there are specific programs available for educational purposes. This means students will be able to design on their own and see their exact design get transformed into an actual object.
Kids love to create. Whether it’s with LEGOs, blocks, sticks or anything else they can get their hands-on, kids are always creating. Instead of buying someone else’s creation, kids can identify a problem and create their own solution. Giving students the power to design and build with cutting-edge technology gets their minds thinking about the things they can create.
3D printing is a technology that businesses, engineers and scientists are using everyday to change the world. Put that same technology into the hands of students and introduce them to some of the challenges facing the community. Through this problem-solving approach, students will learn empathy, teamwork, and critical thinking skills as they work to develop a solution to a real-world problem.
3D printing has a ‘wow factor’ with students since it is not something they see every day. It motivates and engages students to learn. Students who may otherwise not be actively engaged in the classroom, suddenly light up and want to participate when 3D printing is involved.
3D printing technology promotes active learning and has the power to open a world of career possibilities to students. 3D printing inspires creativity and can help encourage students to explore a career in engineering or science.
Have questions about introducing CAD and 3D printing technology into your school or classroom? Send us an email at firstname.lastname@example.org