Posts Tagged "3D Printing"

3D Academy: Design & Engineering Enrichment Camps

Last week, 3D Academy had the privilege of participating in two student STEM enrichment camps. Below are short overviews of the camps and links to photos on our Facebook page from each event.

“Education is the most powerful weapon which you can use to change the world.”

              –Nelson Mandela

Excite Camp

Hosted by the Maui Economic Development Board & Women in Technology, the goal of Excite Camp is to excite, educate as well as expose middle school students to Science, Technology, Engineering and Math (STEM) careers. Excite Camp focuses on giving under-represented demographics priorities for their camps, such as: Native Hawaiians, girls and other minorities. This year we focused on design, 3D modeling and 3D printing with camp participants.

View Photos from Excite Camp

3D Academy STEM Education Enrichment Camp3D Printing and CAD Design using LEGO

We partnered with Play-Well TEKnologies for this hands-on design-focused engineering camp. Students were introduced to CAD design, Spatial Environments and 3D printing in order to create their own custom and one-of-a-kind LEGO component.

View Photos from 3D Printing and CAD Design using LEGO Camp

About 3D Academy

3D Academy, a Division of 3D Innovations, specializes in developing and integrating industry technologies with STEM Education. 3D Academy promotes Science, Technology, Engineering, and Math (STEM) education programs that integrate 3D Technology into K–12, as well as university classrooms. Using hands-on and project-based learning strategies, we have been effective in providing students with opportunities to excel in the areas of STEM and to integrate industry applications into their learning experiences. Learn more about 3D Academy on our website.

If you have an upcoming camp and would like to inquire about the educational resources and hands-on activities we provide, please send an e-mail to info@3d-innovations.com

_______

3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

Three Common Product Development Myths

Product development is a fluid process that is not truly complete until there is a manufactured product in your hands. However, the process of taking a great idea and translating that idea into a physical product is not as predictable as you might think. Below are three common product development myths:

Myth 1: Product Development is Predictable

While the stages of the development process are the same for each product—concept, prototype, manufacturing and final product—and its overall progression is predictable; the length of time in each stage of the product development cycle may differ drastically for each product. The entire process has a certain volatility to it—a single manufacturing requirement can send you right back into the prototype design phase of development.

“In the world of manufacturing physical objects, tasks are repetitive, activities are reasonably predictable, and the items being created can be in only one place at a time. In product development many tasks are unique, project requirements constantly change, and the output—thanks, in part, to the widespread use of advanced computer-aided design and simulation and the incorporation of software in physical products—is information, which can reside in multiple places at the same time.” (Harvard Business Review)

Myth 2: A Finished Design is Ready for Production

Developing the tooling for a design that has not been tested beforehand is expensive and can be a potentially fatal mistake for a startup. If a flaw is found in your design after the tooling has been made, it is extremely costly and time-consuming to go back and try to fix the tooling—and in most cases, you will need to have new tooling designed.

Without proper testing and simulation, your design is not ready for production. Taking the time to test all aspects of your design will ultimately save you time and resources.

Myth 3: The More Features, The Better

It is a common belief that adding features creates value for customers and subtracting them destroys value. This attitude explains why even the simplest of products have become so inundated with unwanted features.

Startups and product designers that challenge this belief create products that are elegant in their simplicity. Designing for simplicity means that you must first understand two things—the problem you are solving and which features to hide or omit. “One company that has understood this is Apple. It is known for many things—innovative products, stylish designs, and savvy marketing—but perhaps its greatest strength is its ability to get to the heart of a problem.” (Harvard Business Review) By truly understanding the problem your customers are facing, your design can hone in on the perfect solution. As Leonardo da Vinci once said, “Simplicity is the ultimate sophistication.”

Have additional questions about the product development process or other product development myths? Contact us at info@3d-innovations.com

_______

3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

Additive Manufacturing is Bending the Rules

Additive manufacturing (commonly referred to as 3D printing) technology is altering the business landscape and changing the way products are made. Before additive manufacturing was available to the masses, designing, prototyping and manufacturing a product took time and was considerably expensive—the cost prohibitive nature of the product development process left many startups in the dust. However, this technology has reduced both product development timelines and expenses, which means that kicking a hardware startup into high gear is not as challenging as it once was. Below are three ways 3D printing technology is bending traditional business rules—and helping startups succeed.

Product Design

Ideas and products that were once seemingly impossible to produce, due to design constraints, are now finding life with 3D printing. New designs are taking on geometric shapes that have never been produced before and the possibilities are endless. Product designers now have the ability to design a product in the most efficient way possible, instead of focusing solely on meeting manufacturing constraints.  Limitless design is now at your fingertips.

The Hardware Startup Scene

While additive manufacturing is changing many facets of business, prototyping is still where the technology is used most frequently. Entrepreneurs with a great product idea are now able to prototype their design in mere hours and at a low-cost. With the ability to build and validate an idea within such a short time period, the world of hardware startups is shifting. Hardware startups are gaining momentum and major investors are starting to take notice.

Innovation

Additive manufacturing is pushing the boundaries of innovative product design, but the technology in itself is undergoing major innovations. Where plastics once dominated the 3D printing scene – ceramics, metals, bio materials and even food are now viable options. New desktop 3D printers with customized capabilities are being designed at a rapid rate, and many can even be found on crowdfunding sites. The at-home consumer 3D printing market has not lived up to the hype that surrounded it a few years back, but industrial scale additive manufacturing technology is taking off.

Entrepreneurs and hardware startups are finding that designing a product has never been as easy as it is today—thanks in part to 3D printing. With 3D printing poised to disrupt manufacturing in a big way, we can only imagine how it will continue to revolutionize the entire business landscape in the coming years.

Ready to prototype your product idea? Contact us at info@3d-innovations.com to get started.

_______

3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

3D Innovations in the News — Printing Innovation on Demand

3D InnovationsRecently our very own Collin Kobayashi, 3D Innovations President and Chief 3D Officer, was interviewed by Pacific Business News regarding the additive manufacturing industry along with the challenges of starting your own business. Below are a couple excerpts from the interview:

Regarding the 3D printing industry growth:

“The market with 3D printing now is so wide and deep. It can be applied to almost any type of industry… People want to be able to build parts on demand and not have to wait on parts from the Mainland or China. We have to ship everything here in Hawaii, so there’s big value in 3D printing.”

Discussing our top service:

The 3D printing is sort of a secondary process. Most times the customer wants to get a new product to market, get it developed. The 3D printing comes after that. Sometimes a customer will have their own 3D file, made on their own or downloaded from the internet. Other times we assist in the design process. The first step is the design and prototype and then you get into the production and manufacturing environment.

Read more of this interview on the Pacific Business News website, “Printing Innovation on Demand”.

_______

3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

Manufacturing Technology: 3D Printing vs CNC

3D printing has undoubtedly become a tool-of-choice for makers and educators alike. The rapid growth in 3D printing technology and its popularity has manufacturers worried that at-home 3D printers may one day soon replace traditional manufacturing. From our experience though, a maker or entrepreneur is going to benefit the most from a convergence of these two manufacturing methods.

Below we will discuss the benefits and pitfalls of both 3D printing and CNC milling.

Methodology

CNC milling machines “take a block of solid material (e.g. aluminum or wood) and use sharp rotating tools or cutters to remove all parts that are not needed. Milling is a subtractive method. CNC mills are computer-controlled. The computer feeds the machine-specific code that controls the cutting tools (just like the G-code used by 3D printers). The models for CNC mills are created using 3D modeling software, so-called CAM (computer-aided manufacturing) software applications.” (All3DP.com)

3D Printing starts from scratch and builds a three-dimensional product layer by layer. This technology is referred to as additive manufacturing. Just like with CNC milling machines, a computer feeds the machine specific code that controls the design process.

Material Selection

CNC mills can work on a “huge variety of materials: metal alloys (e.g. aluminum, steel alloys, brass, copper), softwoods and hardwoods, thermoplastics, acrylic, modeling foams, machining wax (for creating a positive model for casting). You may need different cutting tools for different materials, but the tool-to-machine interfaces are usually standardized—so the tools can easily be exchanged.” (All3DP.com)

At-home desktop 3D printers are usually restricted to a few materials, typically thermoplastics or resins. Thermoplastics can be mixed with other materials such as ceramics, wood, metal, but the workpieces produced on a 3D printer will not be as robust as workpieces cut from a block of metal or wood. Commercial or specialty 3D printers can print with more exotic materials (i.e. bioprinting and food).

Range of Applications

With the range of applications for these two technologies, there is a lot of overlap. (Here we will focus on the applications either technology supports, while the other does not.)

CNC milling is the better solution when you need to manufacture extremely robust, precise and/or heat-resistant products. 3D printing is the better solution when you need quick prototypes to test designs, small batch runs or are interested in exotic application fields—bioprinting, architectural purposes and printing food.

Material Waste

By design, there is less waste with 3D printing. The technology only requires the material needed for building the product. With CNC milling, you need a block of material that is the size of the product it will produce—a great deal of material is then removed, and often times the excess material cannot be recycled.

Both technologies have their place in the manufacturing landscape. Where one technology falters, the other excels. When designing your product, keep in mind that using both technologies during product development might be just what you need.

Have questions about the manufacturing process? Send us your questions, info@3d-innovations.com,we are happy to help.

_______

3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

Designing & Prototyping with 3D Printing

3D Printing Services | Rapid Prototyping Services | 3D-innovationsIt’s no secret that additive manufacturing (also known as 3D printing) is shifting the manufacturing landscape and transforming supply chains. 3D printing is redefining how companies design, develop and manufacture products. Product designers are experiencing what it means to design without traditional limitations of design for assembly, allowing them to radically reinvent products based on performance rather than manufacturability. Below are four reasons as to why you should be integrating 3D printing into your product development lifecycle if you aren’t already.

Timelines & Budgets.

These are the biggest challenges to any product development team. Producing prototypes and delivering accurate designs to clients has never been easier than it is today with 3D printing. With a 3D printer, CAD models can become real life touchable designs in a matter of hours.

Multiple Design Iterations & Prototyping.

In product development it often takes many iterations of a product before a design is settled on. People have different ideas on how the product should look and function. While a 3D CAD model makes it easier to share design thoughts, nothing compares to holding a physical product in your hand to help communicate an idea.

Once a design has been finalized, a functional prototype is needed to help with other aspects of the business (securing funding, marketing, presentations etc.). In today’s competitive startup market, a functional prototype is no longer optional, and investors (whether VCs or through crowdfunding) want to see how your product actually works and that you have come up with something that is indeed manufacturable.

Manufacturing Flexibility.

3D printing helps reduces the capital involved in achieving economies of scale, thus lowering any barriers to entry for production. This is a major benefit for hardware startups that previously had to find funding before even approaching the idea of manufacturing their product. With 3D printing, startups can now manufacture small batches at an affordable rate and customize products based on customer demands.

Market Testing.

Gauging customer support early in the product development lifecycle is vital for success. You want to get a functional prototype in the hands of your test market as soon as possible so that you can incorporate their feedback into the design. They will be able to share insight regarding product material, product fit, weight, visual appearance and usability. Having access to a 3D printer will let you update designs quickly and communicate design changes.

While 3D printing is making quite an impact on businesses today, it is hard to remember at times that the technology is still evolving and maturing. With the evolution of 3D printing technology, we can only imagine how it will look in five or ten years.

_______

3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

The Benefits of a Functional Prototype

September 6, 2016
3D Innovations

Rushing through the product development phase can be tempting because all hardware startups want to launch as soon as possible, however one step you can’t afford to skip is that of building a functional prototype. Building a prototype does take time, but in the end, the amount of time and money it will save you makes up for the extra couple weeks. If you find yourself on the fence about creating a prototype, here are a few facts to consider.

Why prototype my idea?

industrial_design-handleRefine your design. While a product idea might look great on paper or when speaking about it, the actual design might need to be reworked. Your design needs to be functional and manufacturable, and a prototype can make sure that both of these requirements are met. There is no better time to work out the “bugs” than at this stage, when changes are still inexpensive and easily made.

Gather market feedback. Get your functional prototype into the hands of your target market. Asking customers to imagine a product can be quite a challenge and the feedback you receive will not be all that beneficial. On the other hand, presenting this group with a prototype lets them touch your idea and get a real feel for the product and its functionality. With accurate market feedback you will be in a better position when it comes to finalizing the design and launching your product.

Rally financial support. Are you planning on reaching out to VCs or crowdfunding your product? If so, a functional prototype is a must. VCs want to see that you can deliver an actual product and are ready to move into manufacturing. Crowdfunding campaigns are much more successful when they can demonstrate functionality with a prototype.

File a patent. Obtaining a patent is a way to secure your intellectual property and in doing so there are many documents that need to be filed. Having a prototype will make technical drawings easier and you will be better able to describe your product in the USPTO application.

While there are many more reasons to build a prototype, these four stand out because of the real financial impact they have on your startup. When it comes time to launch your product, you want to be confident and prepared for what lies ahead.

Ready to take the leap into prototype development? We can help! Contact us at info@3d-innovations.com to get started.

_______

3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Startup Connector is a Manufacturing Accelerator helping companies commercialize—turning ideas into products.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

3D Printing Technology: What Does The Future Hold?

August 10, 2016
3D Innovations

Additive manufacturing, also known as 3D printing, is a process for making a physical object from a three-dimensional model, typically by laying down many successive thin layers of a material. This manufacturing process has been around for over 30 years, and in the last 5 years it has risen in popularity. While there is definitely “hype” surrounding the technology, there is also a lot that this technology is capable of—it is a driving force in hardware product development and the maker movement.

Below are two TED Talk videos that explain 3D printing and what the future may hold for this technology.

What is 3D Printing was 100x Faster? By Joseph DeSimone

In this TED Talk Joseph DeSimone talks about his inspiration for a new 3D printing method that was inspired by Hollywood, or more specifically Terminator 2.

“Now, we were inspired by the “Terminator 2” scene for T-1000, and we thought, why couldn’t a 3D printer operate in this fashion, where you have an object arise out of a puddle in essentially real time with essentially no waste to make a great object? Could we be inspired by Hollywood and come up with ways to actually try to get this to work? And that was our challenge. And our approach would be, if we could do this, then we could fundamentally address the three issues holding back 3D printing from being a manufacturing process.”

What’s Next in 3D Printing? By Avi Reichental

3D printing technology is changing the face of medicine—personalized medical devices are transforming an industry. “3D printing is changing personalized medical devices as we know them, from new, beautiful, ventilated scoliosis braces to millions of dental restorations and to beautiful braces for amputees, another opportunity to emotionally reconnect with your symmetry.”

With the elimination of complexity restraints, 3D printing is opening the doors to designs that have just not been possible before with other manufacturing methods. While 3D printing will not be the end of manufacturing as we know it, it is shaping the industry to meet today’s demands.

_______

3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Startup Connector is a Manufacturing Accelerator helping companies commercialize—turning ideas into products.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

The Third Annual Honolulu Mini Maker Faire

June 7, 2016
3D Innovations

We are excited to share that 3D Innovations will be at the upcoming Honolulu Mini Maker Faire on June 25th. This is always a fantastic event and brings together our local community of makers.

We will have a booth at the event and would love to chat with you! Stop by the 3D Innovations booth to learn about Product Development, Prototype Design, 3D Printing and Manufacturing. If you have an idea for a product that you would like to bring to market and commercialize, come talk to us to see how we can help.

We will also have a few (awesome) 3D printed parts on display for you to check out and get your hands on.

If you have product development questions and don’t want to wait until the Honolulu Mini Maker Faire on June 25th, send them our way at info@3d-innovations.com or reach us by phone at 1-808-772-8667.

Flyer2016EventV4-page-001

_______

3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Startup Connector is a Manufacturing Accelerator helping companies commercialize—turning ideas into products.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

Prototyping Advice For Entrepreneurs

April 29, 2016
3D Innovations

The thrill of bringing an idea to life is what drives entrepreneurs, and really any business. Once you have a concept in mind, the next phase is to act on it. While acting on it is exhilarating, it also comes with inherent challenges as well as many, many questions.

We know that entrepreneurs have questions when it comes to building a prototype—so we sat down with our President and Chief 3D Officer, Collin Kobayashi, to discuss the prototyping process and get some expert advice on the subject.

(1) Question: What is your “rule of thumb” for entrepreneurs creating their first prototype?

Product Design and Development | 3D Prototyping(1) C. Kobayashi: The application of the prototype may vary depending on its usage. Many times creating a conceptual prototype or something that conveys a proof of concept is the first step in leading towards a full product development plan. What is typically required is a minimum viable product (MVP) to demonstrate the functionality of the product. Because it is the very basic level of a prototype, it may not necessarily undergo a full industrial design, but rather a quick and simple design that demonstrates the capability and function.

(2) Question: What is the number one issue you see entrepreneurs run into when developing a prototype?

(2) C. Kobayashi: The most typical issue is not developing a prototype that is manufacturable. Once they are past the “MVP” stage and ready to create a more robust design, they fail to account for DFM (Design For Manufacturing) principles which will cause major setbacks if not accounted for. The second issue that arises is that many entrepreneurs starting out don’t do enough testing or ask for customer feedback. This is a crucial step in the development process, which gets overlooked, because the entrepreneur feels that their approach is best.

(3) Question: Do entrepreneurs often come to you with an idea, and you build a prototype together, or a homemade prototype?

(3) C. Kobayashi: Ideas come in many shapes and forms, literally. Some entrepreneurs have built their own rough prototypes to try and convey their ideas while others only have sketches and renderings that depict what they want built. There are many ways to achieve what is required, but it is always best to discuss the details with your particular design company. Contact us here if you would like to discuss what types of options are available.

(4) Question: While 3D printing is a good tool for prototyping, are there any other tools that you recommend?

(4) C. Kobayashi: Parts can be made using many different methods such as 3D Printing, Molding, CNC machining, vacuum forming, etc. The process that is used will be based on the requirements of the customer and the applications in which the prototypes will be used. In some cases, parts need to be injection molded so that they can be used for compliance testing and pre-production use.

If you have additional questions, please head on over to our FAQ page or send us an e-mail at info@3d-innovations.com. We look forward to chatting!

_______

3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Startup Connector is a Manufacturing Accelerator helping companies commercialize—turning ideas into products.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today