... Read more →
2018 was an excellent year for 3D printing technology and there is no slow down in sight. Below are three major trends to watch for in the additive manufacturing segment in the coming year.
Metals were a new frontier for 3D printing this year. Businesses wanted to expand beyond the traditional materials associated with 3D printing and into something more durable. Where 3D printing metal parts were once costly to produce, new software and updated technology saw a decrease in price and a rise in quality.
“Metal printing is ideal for smaller scale production projects as it lends itself to production flexibility but at the same time is perfect for designs with high complexity.
Metal additive manufacturing (AM) is on the rise, as the material is ideal for producing lighter items at higher production rates. A recent trend has been to utilize it for seats on aeroplanes. Upon completion, they weighed in an astonishing 50% lighter than their regular counterparts at only 766 grams. As the technology moves forward, we can expect forms of metal printing to change the dynamic of industries.” (Tech Magz)
We will no doubt be hearing about end-use production and more affordable 3D metal printing in 2019 and beyond.
Production speed has been a barrier to 3D printing adoption on a mass scale. However, there has been a push by both researchers and 3D printing corporations to increase production speeds, which will help lower this barrier.
“The University of Michigan created an algorithm that reduces vibrations (a significant reason for the reduction of quality of the finished product). Allowing manufacturing speeds to double while producing the same standard of quality, and most importantly to the manufacturers, with no additional hardware costs involved.
In conjunction, MIT engineers developed a desktop printer that has an output times 10 of anything on the commercial market. Using Polymer, fed through the nozzle with a new form of mechanism, it flows faster, and so what would take hours now takes minutes.” (Gadget Miner)
Customization is the “sweet spot” for 3D printing. Major companies and manufacturers have started to take notice that consumers are interested in more customized product options which 3D printing can deliver. The automobile, aerospace and dental industries have been utilizing 3D printings customization ability for years now, but other industries are also starting to take notice.
“Last year Scultpteo’s annual State of 3D printing study showed that offering customized products’ was a top priority for companies who took the survey.
We have seen evidence of this in 2018 with the likes of Adidas, New Balance and Nike already aligning themselves with both household names in the tech and athletics world to experiment with 3D printing to customize their footwear brands that will be designed to the person’s specific biomechanical data.” (Gadget Miner)
As the software advances, materials expand, demand for customization increases and 3D printing production becomes faster, we will see more adoption of the technology across industries. As always, we look forward to the year ahead and can’t wait to see what advancements await.
3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
Our 3D Academy will be an exhibitor at the upcoming RobotX STEM Expo. Our team will have a booth at the event and will be conducting a hands-on session demonstrating the VPerch program as well as discussing the ways in which 3D printing technology can be implemented into the classroom.
In partnership with HI FusionEd, Office of Naval Research (ONR), and Navatek, VPerch was created to provide students with the opportunity to learn about various STEM applications as they relate to underwater robotics.
The emphasis of VPerch is to introduce students to the engineering design process through the virtual design (3D CAD) process where they can design and simulate (virtually test) their UROV design and analyze the results before building the physical system. Using the virtual design and simulation process, students see first-hand how their design will perform under certain conditions. Once their virtual design is completed and have enough confidence that it will perform as designed, they migrate to the build phase where they can build their ROV based on their virtual design specifications. We look forward to talking more about the VPerch program and demonstrating it at the RobotX STEM Expo.
3D printing technology promotes active and hands-on learning while having the power to open a world of career possibilities to students.
3D printing inspires creativity and can help encourage students to explore a career in engineering or science.
3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
Our 3D Innovations team would like to wish you and yours a wonderful Thanksgiving holiday.
“Thanksgiving, after all, is a word of action.” ― W.J. Cameron
In the spirit of the Thanksgiving holiday, we would like to send a big ‘thank you’ to our valued clients. Our clients are the driving motivation and the reason we do what we do. Each project we work on is unique, just like each client. Seeing the excitement build as we assist in the development of taking an idea and turning it into a real-world product fuels our desire to keep helping entrepreneurs launch their dreams.
We are incredibly grateful for our support network and know that our business would not be where it is today without you.
-The 3D Innovations Team
It’s no secret that additive manufacturing, commonly referred to as 3D printing, is transforming the business landscape. Within the last decade we have witnessed this technology grow into what it is today, a way to disrupt supply chains and completely innovate the manufacturing landscape—from prototyping to production.
3D printing has been a favorite tool of makers and product design professionals alike because of its quick turnaround time and the fact that it is relatively cheap compared to all other manufacturing methods. 3D printing technology allows designers to quickly, easily and efficiently design and produce a product prototype for review within hours, instead of weeks. While prototyping is where additive manufacturing is most popular and widely used, the technology is beginning to mature and find its way into manufacturing for end-use parts as well.
Our design team regularly uses additive manufacturing technology during the product development cycle when we are working with entrepreneurs and startups on prototyping and finalizing a product design. 3D printing technology is still growing and maturing, it seems that every week new filaments are being developed and new uses for the technology are being discussed. However, as the technology stands today, its strength, its competitive advantage and its usefulness remain in the realm of prototyping. Visual and functional prototyping are imperative when designing a product and this is where 3D printing excels.
When it comes to manufacturing, 3D printing technology has an advantage on short-runs, however, at this time, it is not able to compete with other traditional forms on a mass-manufacturing scale.
Due to the speed, quality and cost of additive manufacturing, “the technology is best suited for the production of specialty parts in smaller batches, rather than mass-manufactured goods. However, there is an industry shift towards expanding 3D printing technology to take a more prominent role in mass manufacturing. This technology brings some important qualities to the world of manufacturing that make it ideal for certain jobs. For instance, parts can have complex geometries impossible with traditional manufacturing processes. It is also possible to 3D print goods on demand, allowing for easy creation of custom parts” (Engineering.com).
The 3D printing metal segment is making great strides towards high volume manufacturing and McKinsey forecasts the industry to be worth as much as $10 billion by 2030 to 2035. Read more about developments in the metal 3D printing segment on our blog.
At 3D Innovations, we offer 3D printing services to a range of startups, businesses and makers. If you have a design ready to be printed, and would like a quote, please visit our 3D Printing Quote Request page. We have made the quote process quick and easy. Whether you need a prototype or a short manufacturing run, we can help.
Recently Pacific Business News sat down with our client, Shawn Santos, inventor of FOG Safe Drain Guards to talk about the product development process and launching his idea. FOG Safe Drain Guards are a way to responsibly dispose of fats, oils and grease after cooking a meal, instead of rinsing these harmful contaminants down the kitchen sink. Once the fat, oil and grease has cooled in your cooking pan, you simply pour the contents into the FOG Safe Drain Guard and wait one minute while the drain guard absorbs the FOG, then you dispose of the entire drain guard into the trash. No drips, no mess.
We have had the pleasure of working with FOG Safe from the beginning. We have assisted with designs, prototyping, patents, manufacturing and distribution. Below are excerpts from the Pacific Business News article that discuss our product development assistance (read the full article here).
We had several stages of printing for prototyping. I worked with a local product development company, 3D Innovations, through the process. He had resources for using the [3D] printer, so after coming up with designs and going through the process, the finished product is very different than the original idea.
3D Innovations assisted with sourcing and manufacturing. We looked at several locations, we tried the U.S., and eventually we went overseas. We looked at a lot of paper pulp manufacturers and settled on doing it in China. In order for the product to work and relieve the problem, its gotta be worth it for the consumer. People are not going to want to spend a lot, so we needed to keep the cost down as much as possible.
Then there was the whole tooling process, which is preparing the molds — it’s another upfront cost that comes right out of pocket. We have to provide the schematics for the tooling, and once we approve it it’s all on us, we pay that amount even if that mold doesn’t work, so it’s a bit of a gamble. So we have to be 100 percent, and that’s where the 3D printing comes in. We do the printing, and the manufacturer uses those to make the mold.
I have five issued patents. It started with getting a patent attorney and doing a patent search. The hope is that whatever they find is different enough in design, and we felt it was worth the try and we were different.
For my first patent to get issued was well over 24 months, probably closer to 30 months. After that, there were deviations of the design. One of the challenges of an inventor is that you can’t come up with a single design, there needs to be variations, because someone can easily copy off of your original design work. And the patent office is very particular, you can’t be broad, you have to be very specific on a type of design. You can’t just think in one dimension, you have to think about how this can be manipulated and changed. It’s a collaboration between the engineer, myself and my attorney, everyone having input.
Interested in learning more about our product development process? Send us an email at firstname.lastname@example.org
The new school year is underway and social media is buzzing with fantastic projects that teachers have created to get their students involved as active learners—one big way involves 3D printing. As the cost of 3D printers has dropped significantly in recent years, more schools are able to adopt and incorporate the technology into the curriculum.
Our 3D Academy has seen first hand the benefits of introducing 3D printing technology to students early-on. Below are four benefits of introducing 3D printing technology in education.
3D printing makes learning fun and engaging. Students are able to move away from books and lectures and actually design and print the subject they are learning about. Learning about ancient Egypt? Design and print a model of a mummy. Learning about landforms? Design and print a mountain range. When the possibilities are endless, creativity can flourish.
While CAD programs can get complicated, there are specific programs available for educational purposes. This means students will be able to design on their own and see their exact design get transformed into an actual object.
Kids love to create. Whether it’s with LEGOs, blocks, sticks or anything else they can get their hands-on, kids are always creating. Instead of buying someone else’s creation, kids can identify a problem and create their own solution. Giving students the power to design and build with cutting-edge technology gets their minds thinking about the things they can create.
3D printing is a technology that businesses, engineers and scientists are using everyday to change the world. Put that same technology into the hands of students and introduce them to some of the challenges facing the community. Through this problem-solving approach, students will learn empathy, teamwork, and critical thinking skills as they work to develop a solution to a real-world problem.
3D printing has a ‘wow factor’ with students since it is not something they see every day. It motivates and engages students to learn. Students who may otherwise not be actively engaged in the classroom, suddenly light up and want to participate when 3D printing is involved.
3D printing technology promotes active learning and has the power to open a world of career possibilities to students. 3D printing inspires creativity and can help encourage students to explore a career in engineering or science.
Have questions about introducing CAD and 3D printing technology into your school or classroom? Send us an email at email@example.com
We are sharing product case studies over on the 3D Innovations website. Within these case studies you will see the type of projects we have partnered on and how customers have leveraged our design and manufacturing expertise to reduce time to market. (Note: This is a small sample of our client projects, as many projects are required to stay confidential.)
The case studies on our website are from a range of industries. Below you can see some of the industries we support and have experience working with.
Developing ideas from concept to product is where our expertise shines. With a knowledgeable team, we help bring products from initial concept to store shelves.
3D Innovations provides product development services assisting companies with all stages of development. Our suite of services includes product design/engineering, prototyping, 3D Printing, additive manufacturing, supply chain management, packaging design, and production manufacturing sourcing. Using our experience in Design for Manufacturing (DFM) processes, we develop custom solutions for clients that accelerate their commercialization activities.
We provide 3D Printing and Rapid Prototyping services to quickly validate designs and make improvements for production manufacturing. Experience the benefits of 3D Design and see how 3D Innovations can develop innovative solutions to engineer, design, and manufacture your product.
Interested in learning more about our product development process? Send us an email at firstname.lastname@example.org or give us a call 1.808.722.8667 so that we can schedule a meeting to talk about your project’s individual needs and requirements.
As Terry Wohler’s put it best, this is the year of metal 3D printing. At trade shows globally, metal 3D printing has been a main focus for both speakers and attendees. 3D printing with plastics has advanced to the point where individuals can purchase a small, affordable and pretty compact desktop printer for their home and get to printing out their designs almost immediately. 3D printing with metals is not to this point yet, the current methods are not that simple or affordable. However, metal 3D printing is making strides this year and below we have gathered a few of the notable developments in this small, yet quickly growing, market segment.
Today, 3D printing is a very small part of the metals industry, but it is growing rapidly and this market is expected to be worth as much as $10 billion by 2030 to 2035. Already, a number of healthcare and aerospace companies have adopted the technology. Some are running pilots to see how 3D metal printing can contribute to their operations while others are using 3D printers to produce metal prototypes in-house. (McKinsey & Company)
Tech giant HP Inc on Monday, October 10th, launched the worlds most advanced 3D printing technology for the mass manufacturing of production-grade metal parts.
Called HP Metal Jet, the technology is up to 50 times more productive — delivering low-cost, high-quality mechanically functional parts for the auto, industrial and medical industries to begin with. (Machinery)
Jan Schroers, Professor of Mechanical Engineering and Materials Science at Yale University and Desktop Metal, Inc., in Burlington, Massachusetts, USA and colleagues think they’re onto a simpler way of additively manufacturing metal using bulk metallic glasses (BMGs). These can be continuously softened when heated and have a “super-cooled liquid region in their thermodynamic profile”.
“We have shown theoretically in this work that we can use a range of other bulk metallic glasses and are working on making the process more practical- and commercially-usable to make 3D printing of metals as easy and practical as the 3D printing of thermoplastics,” said Schroers. (All 3DP)
Many new metal technologies have already been announced this year, and there are even more on the way. If you’re thinking about investing in a very high cost metal 3D printer today, it might be wise to wait a couple years. The market is moving so fast that any equipment purchased today might be obsolete in only a few years. (Fabbaloo)
The metal 3D printing industry is on the rise. Manufacturers, businesses and researchers are working hard to push the technology forward. While it won’t eliminate the needed for traditional manufacturing methods, it will be one very powerful tool in your toolkit when it comes to manufacturing.
When it comes to developing a hardware product, it is easy to get bogged down in the design details during product development. While the details certainly do matter, if you focus solely on them from the start it could spell trouble for your startup later on. Having a big picture mentality allows you to get a complete grasp on product development as well as other major decision milestones, such as: manufacturing, sales, partnerships and marketing.
Planning ahead is always a good idea when it comes to building a hardware product and launching a startup. A preliminary design plan is a good first step to help you get a firm grasp on the “big picture”. With a preliminary design you clarify budgets and timelines—which leads to better decision making as you head towards commercialization.
“A preliminary design (pre-design) focuses solely on the decisions that impact the big picture for your product. This includes your product’s cost, profit margin, performance, features, development feasibility and manufacturability. A pre-design ignores any details that don’t impact the big picture for your product. You can worry about those later. After you complete the pre-design you need to accurately estimate all of the costs required to launch your product. This includes the cost to develop, prototype, certify, scale, and most importantly the cost to manufacture your product. Knowing these costs ahead of time will allow you to plan the best strategy forward” (Predictable Designs).
By starting with a preliminary design, you will be able to focus on the big picture and the overarching goals you have established for your startup, as well as:
Take the time now to plan ahead—your startup will thank you in the end.
Have questions about your preliminary design plan? We are happy to help. Please send us an email at email@example.com
3D Printing is a topic that quickly captures your interest and your imagination. The idea of seemingly “printing” an object out of thin air is something that feels like it is straight out of a sci-fi movie.
While, 3D printing is taking off for businesses and industries around the world, it isn’t exactly movie magic. Just like with any other tool or instrument, you need to have background knowledge and an understanding of CAD and 3D printing technology to successfully develop and print a 3D object. If your startup is interested in exploring the technology further, we have gathered a few of our popular 3D printing blog posts and listed them below.
3D printing has been around for decades but has gained the most attention within the last five to eight years. The technology has made life easier for inventors all around the world and is making its mark on a range of industries (medical, automotive, and aviation just to name a few). Researchers are finding new and novel ways of using the technology, material selection is rapidly expanding, and a range of businesses are now developing 3D printers.
3D printing technology allows designers to quickly, easily and efficiently design and produce a product prototype for review. While prototyping is where 3D printing is most popular and widely used, the technology is beginning to mature and find its way into manufacturing for end-use parts as well.
Over time the hype around 3D printing technology has slowly diminished, and the technology is beginning to steadily mature. Firms focused on 3D printing are starting to collaborate, merge and narrow their focus. Today, the future of the technology looks considerably different than it once did. Below are three areas of growth for 3D printing technology and a sign of where the technology is heading.
As news of the latest advancement in experimental 3D printing of tissue and organ regeneration gains attention, it would be easy to believe that 3D printing in the medical field only happens in the lab. However, new equipment and medical devices are being 3D printed now in real world settings. After years of feasibility studies, 3D printing for medical equipment and prostheses is becoming reality.
3D printing technology has found its place in the business landscape. With the continued developments of the technology, it is poised to continue to grow and become even more valuable to businesses.