Posts Tagged "Additive Manufacturing"

3d printing for manufacturing has challenges to overcome.

5 Challenges in 3D Printing Manufacturers Need to Overcome

3d printing for manufacturing has challenges to overcome.

We cannot underestimate the power of 3D printing as it pertains to manufacturing. It has allowed us to create complex parts with pinpoint accuracy, lowered the cost of production and expanded our imagination beyond historical limitations. The technology is poised to revolutionize the manufacturing industry in the future. Despite all these benefits, there are still several weaknesses that we have not been able to conquer in 3D printing. While the technology is still evolving, 3D printing firms like Geomiq will have to overcome several challenges to ensure quality, cost reduction and drive innovation. Here are five such challenges.

Quality Problems with 3D Printing

This is the most basic of the challenges that many printers have to contend with. The quality-related problems can be subdivided into few issues like available materials, low-resolution output and fused deposition modelling parts that are fragile. A combination of these three makes most 3D printed parts to be of an inferior quality to those manufactured with traditional means.

First, the material choices are limited to those that can be melted, squirted or extruded. This puts away lots of other materials that can produce better quality items. There have been strides in creating multi-materials, but there are only two at a time. Intelligent machine design may eventually solve problems with human error in complex printing, while improvements in output may help solve low output problems.

Lack of Standardized Procedures

While 3D printing provides cheap items compared to traditional printing methods, it takes too many parameters, adjustments and juggling formats. It has been joked that the reason 3D printers are transparent is to enable engineers to determine if the printing is going on right. It is up to the printing firm to come up with clear processes when undertaking the printing work so that each output is similar to the rest.

Besides, professional organizations are also tasked with creating standardized processes for most of the 3D printing projects so that printing across various industries can result in quality and standardized products just like the case of traditional manufacturing. The overall goal is to have one-click printing reliability, just like the 2D printers.

Lack of Specialized Skills

As 3D printing technology continues to infiltrate various industries, there is a lack of enough skilled employees who can design, use software, computer-aided design and operate 3D printers. For the technology to live to its promise, companies need to invest resources and time into training staff members on emerging innovations in 3D printing. This may be a challenge as many seasoned engineers and companies are reluctant to incorporate new technologies. On the same note, technology institutions must also start investing in the technology and giving their students hands-on experience in 3D printing. The training will become easy if there is standardization, as explained in the section above.

Capital Equipment and Material Costs

The cost of owning an industrial-type 3D printer is prohibitive. Unlike many disruptive technologies where the cost of owning the technology is fairly low, with 3D printing, the company must have deep pockets for the capital equipment. Materials used in the printing are also not widely available and, therefore, do not come cheap. This makes it hard for most firms to invest in several printers or expand their production using 3D printers. If the technology is to gain traction in manufacturing, the cost of assembling the printers should go down so that many can own the piece of equipment.

Focus on Prototypes and not the Final Products

Sadly, many 3D printing efforts are aimed at the wrong target. Most organizations would be happy to use the technology in creating replacement parts, tools and prototypes with the technology and not think of wholesome solutions or final production parts. The reason for this myopic view is because many engineers do not see the technology from a holistic view of solution building.

Any additive manufacturing technology should have a process, materials, parts and a system. It may be okay to separate the four ideas in manufacturing. However, when building a solution, all these parts must work together. For example, if you are creating springs for a piece of equipment, you should not see it just as parts but should look at the relationship with other parts. You can re-engineer the whole engine so that you produce smaller or better parts and result in high-performing, low-cost equipment. This way, 3D printing will have lived to its promise.

As we refine 3D printing technologies, manufacturers are likely to meet several challenges on the way. Most challenges can be dealt with to acceptable levels. However, manufacturers must also be dynamic enough to incorporate innovations in the technology as they come.


Guest post from Jessica Harper at Geomiq.

Our client, The Baby Toon, on Shark Tank Season 11 Premiere

The Baby Toon – From Science Fair to Shark Tank

Our client, The Baby Toon, on Shark Tank Season 11 Premiere

Image is from ABC Shark Tank

Our client, The Baby Toon, was featured on the Season 11 Premiere of Shark Tank and was able to successfully secure a deal with Lori Greiner. Inventor of The Baby Toon, Cassidy Crowley (age 10), and her family have been on this startup journey for three years now and watching it culminate with a deal on Shark Tank was certainly a highlight for them and us. We had a chance to talk with Cassidy and her mom, Lori, to discuss the entire experience and share their favorite memories with us.

From this entire startup journey, what valuable lesson did you walk away with?

Cassidy C.: I learned to just go for it because you never know unless you try! It was super exciting to go through the whole Shark Tank process. I know not many kids or adults get this opportunity in life so I am very thankful. It was fun to get to see behind the scenes of my favorite TV Show and meet the Sharks!

What are the chances you’ll get on “Shark Tank”? On average, the show receives 35,000 to 40,000 applicants each season, some of whom are reapplying after earlier rejections. Of those, about 1,000 advance to a second round of vetting. But this season 10, the show filmed just 158 pitches, and will air only 88 of them, four each episode. So even getting into the tank is no guarantee of TV glory. -USA Today

Lori C.: I learned how with the power of the internet, and Google, you could learn how to do and approach things you know absolutely nothing about! I also learned that your kids can inspire you to never give up! There were many times that I felt defeated and wanted to give up simply because we didn’t know how, had no experience, and didn’t have a friend we could ask to point us in the right direction. However, in those difficult times, it was the kids who said, “we can’t give up”. Their drive, perseverance, and determination to push through even when we didn’t know the answers is something I as a parent will always admire and remember. It really is because of them that we were able to take this journey from science fair to Shark Tank and I am so proud of their commitment to this.

What was your favorite part about being on Shark Tank?

Cassidy C.: My favorite part was showing The Baby Toon to these super successful Shark entrepreneurs.

Lori C.: Cassidy was amazing and handled herself with grace, energy and poise that I could never do at 10 years old or even now at 40! I’m so proud of her strength. I am proud of my other daughters for the never-ending positive support they gave their sister. They were right there every step of the way. We met the most wonderful people along the journey who became our friends and taught us so much.

“We met the most wonderful people along the journey who became our friends and taught us so much. We really knew nothing about how to design and start a business and the experts we met were completely open, knowledgeable, and kind enough to educate our family (with 3 kids!) about their area. Thank you so much for being kind and patient. 3D Innovations and Collin, you set the tone and caliber so high from the start everyone else we worked with had to match up to you!” -Lori C.

During the product development process of The Baby Toon, do you have a favorite memory or experience?

Cassidy C.: I loved learning about 3D printing, how you could design on a computer and actually 3D print it! I liked going to Albany, NY at Extreme Molding because we got to see our mold and how silicone is made, injected into the mold, and see how the product comes out of the machine. I loved selling our product and sharing our story live with people at the Baby Expo and craft fairs.  And finally Shark Tank, like I mentioned above, pitching to the Sharks then actually talking to Lori Greiner about The Baby Toon’s future.

Lori C.: Learning with my kids!  You’re never too old to learn! Traveling to see a working US manufacturing company and bringing home the first suitcases of Baby Toons hot off the press!  And of course, auditioning for Shark Tank, getting a call back, and actually making it to the Season Premiere! Really, who would have ever thought a little 7-year-old from Hawaii with a dream of sharing her school science project with the Sharks would be there, pitching The Baby Toon 3 years later. It was truly one of those just try and see what happens—and a memory we will all never forget.  It was just so cool to see the Sharks right in front of us asking Cassidy questions and seeing how she would respond. There is a lot going on and lots of questions that are asked. She was fearless, it was so fun to watch.

Collin Kobayashi at 3D Innovations, LLC

The Baby Toon has been a truly special project to work on. From the start, Cassidy and her family have been eager to learn about all aspects of product development and open to ideas.

You are never too young or old to invent. If you have an idea or passion that you think can change the world, go for it! Many first-time entrepreneurs often think that they need to have all of the answers figured out before reaching out to us—you don’t. As a product development partner, we help guide you through each step of the product development process and help you connect with the right industry partners.

If you have questions about developing your product idea, send us an email at info@3d-innovations.com.

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3D Innovations discusses 3D printing with Hawaii News Now

3D Innovations LLC on Hawaii News Now — Sept. 24th


Update: Here is a link to the news segment that aired: 3D Innovations provides students with hands-on learning experience


President of 3D Innovations LLC, Collin Kobayashi, will sit down with Hawaii News Now to talk about the rapid growth of the 3D printing industry and how this industry is influencing major industries here in Hawaii and worldwide. The segment will air on Tuesday, September 24th at 7:20am HST.

What is 3D Printing?

3D printing is a technology that lets you create a physical object from a digital model. This technology originated in 1983 and since then has seen a steady rise in popularity. The original function of 3D printing technology, and still its most popular use today, was to rapidly create, develop and test product prototypes. One of the original terms for the technology was in fact, ‘rapid prototyping’. However, as the technology has evolved and matured, so has its name—today it’s most commonly referred to as 3D Printing and Additive Manufacturing.

The Benefits of 3D Printing

The benefits of 3D printing are numerous: speed, complexity, customization, personalization, simplified manufacturing and ease of access to name a few. For entrepreneurs, these benefits translate into faster product development and quicker product launches. For businesses, these benefits open a completely new way of imaging product designs, expanding product offerings and streamlining the manufacturing process.

The aerospace, automotive, manufacturing, robotics, medical and dental industries are the top industries helping to propel 3D printing forward. These industries have been able to successfully utilize the technology for end-use parts and in turn, have sped up the way they design, build and manufacture—saving companies significant time and money. According to the industry leading Wohler’s Report, the 3D printing industry is forecasted at $15.8 billion for 2020. The forecast continues to climb to $23.9 billion in 2022, and $35.6 billion in 2024.

3D Printing in the Classroom

While 3D printing is making its mark on startups and businesses, it has also found a niche in education. Schools are eager to bring this technology into the classroom as a way of providing hands-on learning experiences. The landscape of education, particularly STEM (science, technology, engineering and math) education, is shifting and 3D printing is at the forefront. By engaging students in hands-on learning, students are now designing and 3D printing their creative solutions to real world problems, bringing math to life and exploring subject matter in a new and innovative way.

Here at 3D Innovations LLC we utilize this technology frequently throughout the product development process and in our 3D Academy workshops. Head on over to our website to see the various ways we are able to help entrepreneurs, in Hawaii and beyond, develop and launch their startups.

Below is the full Press Release from 3D Innovations LLC:

3D Innovations on Hawaii News Now talking about 3D printing technology.

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The Baby Toon on Season 11 of ABC Shark Tank

The Baby Toon on Shark Tank Season 11 Premiere

The Baby Toon on Season 11 of ABC Shark TankWe are excited to share that our client, The Baby Toon, will be on the Season Premiere of the hit ABC show Shark Tank! The episode will air on Sunday, September 29th at 9|8c—mark your calendar.

Product Development of The Baby Toon

The Crowley family came to us with the idea for The Baby Toon. Their daughter, Cassidy (age 7), had come up with the idea and the design for the Honolulu District Science and Engineering Fair.

From Cassidy:

“I was instructed to identify a problem. When I went home, I noticed that my mom always got scared when my baby sister put the back of a long, hard, plastic spoon in her mouth. I didn’t want anything to happen to her and I didn’t like seeing my mom so worried, so I came up with… The Baby Toon!”

We worked with the Crowley family on finding the optimal design for The Baby Toon, we used 3D printing to test prototypes and worked with their manufacturing partner on the molding. The Baby Toon also holds a patent, in which we were able to assist as well.

3D Innovations was efficient, current with technology during the design and engineering process, and aware of staying within our financial budget.  Our family was not only educated and received expert advice through the process, but we gained a friend who we enjoyed working with.

-Lori Crowley, The BabyToon

The Baby Toon

The Baby Toon is a safer option for a baby spoon that eliminates the long sharp design of a traditional spoon. It is made of soft FDA grade silicone with rounded corners and edges (gentle on the baby’s gums) and it’s BPA/PPA free. Babies can also teethe on this soft spoon as well. The Baby Toon is easy for babies and parents to hold with a short neck that protects babies from choking. It also works great for big sisters or brothers to assist with feedings.

The Baby Toon on Shark Tank Season 11 Premiere

The Crowley family was notified recently that they would be on the Season Premiere of Shark Tank and below is their daughters’ reaction to the news!

3D Innovations Case Studies

Head on over to the Case Study section of our website to see a range of products where we have worked closely on many aspects of the product development and helped entrepreneurs launch their businesses.

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3D printing, additive manufacturing, is heading towards a sustainable future.

3D Printing Heading Towards a More Sustainable Future

3D printing, additive manufacturing, is heading towards a sustainable future.3D printing, also referred to as additive manufacturing, has captured the imagination of consumers, product designers and manufacturers alike over the last decade. We have witnessed the technology go through a hype cycle and come out the other side a more mature and grounded technology. No longer are people predicting a 3D printer in every home; however, product development engineers and the manufacturing industry have seen widespread use of the technology grow as material selection has increased and test use-cases in the aerospace and automotive industries have proved wildly successful.

During the major 3D printing hype cycle of the mid 2010’s, 3D printing technology was being touted as a green technology that was on the cusp of revolutionizing the way we build products and conduct business. At the time there were green components to the technology, but as a whole, it could not necessarily be considered environmentally friendly. Fast forward a decade, and we now see the technology heading towards a more sustainable future through advancements.

3D Printing Plant-Based Plastics

Plastic pollution is a global problem. Microplastics can be found in nearly everything—from the food we eat to the deepest depths of the ocean. Plastic, specifically ABS (Acrylonitrile Butadiene Styrene), is a top material used in 3D printing; however, there has been a push to develop more environmentally friendly materials, such as PLA ((Polylactic Acid). “PLA is manufactured out of plant-based resources such as corn starch or sugar cane, making PLA much better for the environment because they are made from renewable resources.” (Fabbaloo)

“PLA plastics are more environmentally friendly. Unlike other thermoplastics that are petroleum-based, they are made from renewable resources such as corn starch, tapioca roots, or sugar cane. PLA is also much easier to print with compared to ABS; printing can be completed at higher speeds without a heat controlled surface or harmful emissions. Not only do they tend to have a smoother and more appealing appearance, but they can also be used for food packaging being that they are made from food-based materials. However, there are some major limitations to using PLA plastics. Primarily, they are less sturdy then ABS plastics and can become deformed from heat, making them unsuitable for high stress applications.” (Fabbaloo)

While the materials used in 3D printing aren’t 100% sustainable yet, there is an alternative that many people have turned to, filament recyclers. Whether you purchase a filament recycler or use a service, you are reducing waste and recycling materials that should not be in a landfill.

Decentralized Manufacturing

The concept of 3D printing is to produce a part on demand thus reducing shipping and warehouse costs. The aerospace industry has been successful in producing highly customized parts locally that can be used in airplanes. These customized parts often have highly specialized and complex designs that can reduce weight, thus lowering fuel consumption and greenhouse gases.

Many researchers think the capability to make such complicated parts, and resulting gains in energy efficiency, may offer the greatest environmental benefits from additive manufacturing. (Fast Company)

Manufacturing Material Waste

Traditional manufacturing methods take a piece of material and cutaway at it until the final product is formed—there is a great deal of waste that comes with subtractive manufacturing. On the other hand, additive manufacturing produces a product layer-by-layer until the final product is complete, leaving substantially less waste. Yes, large designs will require supports that will need to be cleared away in post-processing, but on average less waste is produced.

As the additive manufacturing industry continues to grow and mature, we suspect that new ways to reduce material waste will be of concern.

As consumers and businesses start focusing more on sustainability, we know that 3D printing materials and waste reducing methods will take center stage. While the technology is not currently a “green technology” with research and advancements it can certainly become more environmentally friendly.

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Combining 3D manufacturing (3D printing) and traditional manufacturing methods for success.

Combining 3D Manufacturing & Traditional Manufacturing for Success

Combining 3D manufacturing (3D printing) and traditional manufacturing methods for success.In recent years the conversation around 3D manufacturing and traditional manufacturing methods has shifted—no longer are these viewed as competitors, but instead as complimentary manufacturing methods. Each method, additive manufacturing and subtractive manufacturing, has its own benefits and shortcomings, they are not mutually exclusive.

Exploring 3D Manufacturing

Additive manufacturing, or 3D printing, is a manufacturing method that builds an object layer by layer, with each layer of material the object is closer to completion.

A CAD file feeds the 3D printing machine the information that it needs to create the object. “Depending on the technology, the 3D printer deposits material, selectively melts and fuses powder, or cures liquid photopolymer materials to create parts based on the CAM data. The 3D printed parts often require some form of cleaning and finishing to achieve their final properties and appearance before they’re ready to use.” (Formlabs) Currently, the most common materials used for additive manufacturing are plastics and metals. There are a range of other materials that have been developed, but are not as widely used (i.e. ceramics, wood and glass).

Additive manufacturing is ideal for a range of product development and manufacturing applications—prototyping, tooling, highly customized parts and short-run productions to name a few. 3D manufacturing technology excels when it comes to product design. Complex geometries offer a high degree of design freedom that traditional manufacturing methods just can’t reach.

Exploring Subtractive Manufacturing

“Subtractive manufacturing is an umbrella term for various controlled machining and material removal processes that start with solid blocks, bars, rods of plastic, metal, or other materials that are shaped by removing material through cutting, boring, drilling, and grinding. These processes are either performed manually or more commonly, driven by computer numerical control (CNC).” (Formlabs)

As with additive manufacturing, a CAD file is used to feed the design data to the manufacturing tool. These instructions tell the tool where to make cuts, holes and channels until the unnecessary material is chipped away and the object is complete.

Subtractive manufacturing is suitable for prototyping, tooling and end-use parts. This technology shines when it comes to high-volume production runs for end-use parts.

Manufacturing Your Product

Since these manufacturing methods are not mutually exclusive, they are often used together during the product development process.

Additive manufacturing is used to make initial prototypes and functional prototypes at a reduced cost with quick turnaround times. Small parts and complex geometries are not a problem for this technology.

In the final stages of product manufacturing, it makes sense to utilize subtractive manufacturing methods for large volume production runs. This technology is much faster when it comes to making large parts and end-use products.

“In manufacturing, subtractive and additive processes often complement each other in the production of tooling, jigs, fixtures, brackets, molds, and patterns. Manufacturers often use plastic 3D printed parts for fast, custom, low-volume, or replacement parts and opt for subtractive metal processes for higher volumes or parts that are subject to more extreme mechanical stress and strain.

Utilizing both additive and subtractive manufacturing results in a hybrid process. This allows product designers and manufacturers to combine the versatility and quick turnaround times of additive manufacturing with the strength of subtractively produced parts.” (Formlabs)

Today’s manufacturing landscape is much different than it was even five years ago, using both technologies during product development is often best practice.

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When it comes to product design let creativity shine.

When it Comes to Product Design, Let Creativity Shine

When it comes to product design let creativity shine.When it comes to product design, creativity can really make a difference in the success of a product. First time entrepreneurs can get caught up in the idea that their original idea is the best idea, however this is not always the case. In a recent article we read on Entrepreneur, 8 Funny and Relatable Experiences That All Entrepreneurs Go Through, their third point really stood out to us: “Your end product is very different from the idea you started with”. Time and again we have seen this—the final product is not the exact original product idea.

There are many reasons that your product may shift during product design—it is not efficient for manufacturing, timing is off, it’s too difficult for customers to use, it doesn’t have a solid consumer base. There are numerous factors that can change a product, and that is okay. It is okay to end up with a product that is different than your original idea, because the goal is success. You want to launch a product that resonates with consumers and successfully launches your startup.

To harness your creativity and be open to where product design can take you. If you are working with a product development firm, be open to design ideas. There are new manufacturing methods and design technologies available today that might be just what your product needs to take it to that next level.

Two technologies that will help you during the product design phase are:

3D Design

3D design will give you a feel for your product before it is even in your hands. You will be able to see your product in 3D and test your design to validate it all before you have a physical object to hold.

3D Printing

3D printing technology allows you to design and develop a product that breaks the confines of traditional design. Complex designs that break traditional constraints are now manufacturable thanks to this innovative technology.

Depending on the size of your product, your first physical prototype might be 3D printed. This technology will let you design, refine and re-print your product until you land on a final design.

When it comes to product design, think outside the boxway outside the box. Don’t get in your own way and stifle your creativity. With the technology available today, you are able to let your design imagination run wild, and the craziest part is that what you imagine can actually be made.

Have additional product development questions? Send us an email, info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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3D printing, or additive manufacturing, allows for complex designs.

3D Printing: Discover New Design Possibilities

3D printing, or additive manufacturing, allows for complex designs.3D printing technology, also referred to as additive manufacturing, allows you to explore design possibilities without typical design constraints. This means that new shapes and figures that are not easily manufactured, or that are impossible to manufacture with traditional manufacturing methods, are now within the realm of possibility. Complex geometries, quick turnaround times and customization are a few of the main reasons that 3D printing has risen to popularity among a number of top industries: aerospace, automobile, dentistry and medical industries have all embraced additive manufacturing technology.

If you are wondering if 3D printing could benefit your project or business, here are a few points to consider:

Do you have a complex product design?

One of the primary advantages of 3D printing is that you can break traditional manufacturing barriers with your product design. With 3D printing technology, complex geometries, internal features and built-in interlocking objects with no assembly required are all possible. With these additional design capabilities, additive manufacturing creates new product design opportunities.

Do you need a highly customized part?

Customization is the “sweet spot” for additive manufacturing. If you need a one-off customized part, 3D printing will most likely provide you with the quickest turnaround and best cost efficiency—depending on size of course.

Are you looking for small batch manufacturing?

3D printing isn’t quite at the mass manufacturing scale yet, but it can certainly help with small batch manufacturing. If you need just a few parts or pieces for a project, 3D printing can certainly be of assistance.

Are you at the prototyping phase of product development?

Additive manufacturing is an excellent option for initial prototypes. You can get a physical prototype in hours, refine the design and print again. It will take a few iterations to get it just how you are imagining it. Startups all over the globe are now turning towards additive manufacturing technology at various stages of product development—low cost and quick turnaround times make it ideal for budget-conscious hardware startups.

The additive manufacturing industry is continuing to grow and mature. Metal 3D printing, increased productivity and material selection are all areas that have seen rapid growth in recent years. Businesses of all sizes can benefit from the technology and take advantage of what it has to offer.

Have additional questions about 3D printing for your product or business? Please send us an email at info@3d-innovations.com and we are happy to answer your questions.

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Join the 3D Innovations team at the Honolulu Mini Maker Faire

Honolulu Mini Maker Faire — June 22, 2019

Join the 3D Innovations team at the Honolulu Mini Maker FaireSave the date for the Honolulu Mini Maker Faire on June 22nd. The event will take place at the ‘Iolani School from 12pm to 5pm. This is a great family event and a chance to see what the local maker community is working on.

Our President, Collin Kobayashi, will be at our 3D Innovations booth answering your 3D printing, prototyping and product commercialization questions. This is a great chance to talk with Collin about the product development process and learn more about what it takes to bring a product to life.

What is a Maker Faire?

A Maker Faire is a gathering of fascinating, curious people who enjoy learning and who love sharing what they can do. From engineers to artists to scientists to crafters, Maker Faire is a venue for these “makers” to show hobbies, experiments, projects.

We call it the Greatest Show (& Tell) on Earth – a family-friendly showcase of invention, creativity, and resourcefulness.

Honolulu Mini Maker Faire Ticket Details

Tickets to the Honolulu Mini Maker Faire are FREE, however it is recommended that you go online and reserve your tickets beforehand. Your reserved tickets will speed up the registration process and help the event estimate attendance. (Reserve your ticket here.)

About 3D Innovations President Collin Kobayashi

WHAT I DO: I help companies in all industries bring new products to market, reduce prototyping costs, ensure requirements and quality are achieved, and develop manufacturing and go-to-market strategies.

WHY IT WORKS: I’ve spent almost 20 years in Design/Manufacturing sectors and understand the challenges and needs of companies doing R&D. Using our expertise in prototyping and manufacturing along with industry standard software and equipment, we will accelerate your development process and bring products to market faster.

HOW IT WORKS: The first step in the process is to schedule a consultation to discuss your project goals, objectives and challenges. Through this initial session, we will be able to outline a high-level strategy and plan for bringing your product to market. I’ll also make a professional recommendation for the next steps that should be taken to ensure you can take your product to market!

To learn more about the Honolulu Mini Maker Faire, head on over to the official website.

We look forward to seeing you there!

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3D printing expands product design possibilities

Is 3D Printing Right for Your Project?

3D printing expands product design possibilities3D printing, also known as additive manufacturing, is a technology that has expanded product design possibilities and manufacturing capabilities. While 3D printing can certainly help as you work your way through the product development process, it also has its limitations. Below are a few factors to help you determine if 3D printing is a good fit for your next project.

Are you building a prototype?

3D printing is an excellent option for initial prototypes. You can get a physical prototype in hours, refine the design and print again. It will take a few iterations to get it just how you are imagining it. Startups all over the globe are now turning towards additive manufacturing technology at various stages of product development—low cost and quick turnaround times make it ideal for budget conscious hardware startups.

Eventually you will want to build a functional prototype for design validation and testing, and additive manufacturing can help with this as well.

Do you have a complex design?

One of the primary advantages of 3D printing is that you can break traditional manufacturing barriers with your product design. With 3D printing technology, complex geometries, internal features and built-in interlocking objects with no assembly required are all possible. With these additional design capabilities, additive manufacturing creates new product design opportunities.

Do you need customer feedback?

Gathering customer feedback during the product development process is always a good idea. Show potential customers your product design, let them hold it, test it and then incorporate their feedback. Remember that the feedback is going to help you build the product customers want, so the design will most likely change a bit to accommodate customer needs. Additive manufacturing allows you to quickly print a visual prototype that you can show to your target market for feedback. You can quickly incorporate their feedback and print another prototype.

Are you looking for small batch manufacturing?

3D printing isn’t quite at the mass manufacturing scale yet, but it can certainly help with small batch manufacturing. If you need just a few parts or pieces for a project, 3D printing can certainly be of assistance.

Do you need a customized part?

Customization is the “sweet spot” for additive manufacturing. The automobile, aerospace and dental industries have been utilizing 3D printing’s customization ability for years now. If you need a one-off customized part, 3D printing will most likely provide you with the quickest turnaround and best cost efficiency—depending on size of course.

Additive manufacturing is constantly evolving and so are its capabilities. As design software advances and material selection increases, 3D printing will continue to shift the manufacturing landscape and prove that it is a very useful tool for professionals and makers alike.

Are you still not sure if 3D printing is right for your project? Go ahead and send us an email, info@3d-innovations.com so we can talk further about your design and manufacturing needs.

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