3D Printing — The Work Before the Print
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3D Printing — The Work Before the Print
Product Design
Before you even get going with 3D printing, you must come up with your design. On the surface this seems simple enough, however one of the benefits of 3D printing is your ability to design shapes without traditional constraints. Less constraints mean that complex geometries can shine. 3D printing gives new meaning to “thinking outside of the box” when it comes to product design.
With 3D printing technology, complex geometries, internal features and built-in interlocking objects with no assembly required are all possible. With these additional design capabilities, 3D printing creates new product design opportunities.
3D CAD File
Once you come up with a design, it’s time to develop it in a CAD program. This CAD file feeds the 3D printing machine the information that it needs to create the object.
“Not only does a CAD file help save time when figuring out all the finer details of a part by looking at the 3D model, but it also allows a model to be magnified and even rotate on any axis to get a full three-dimensional concept of the part, which allows you a greater sense of the product. Using CAD makes it possible to simulate the movement of a part as well.” (Vista Industrial)
Product Testing
3D CAD has come a long way in recent years. You can design and stress test your product design all right on the computer. CAD simulations let you get a real feel for your product—how it looks, moves and does under pressure. The ability to do this means that you can refine your design before it is ever 3D printed.
On to 3D Printing
Once you have cleared these hurdles and are happy with your design, it’s then time to head to the 3D printer. Depending on the size of your product, print times can take a few hours.
Fun fact, Oak Ridge National Laboratory (ORNL) and Boeing still hold the record for “Largest solid 3D-printed item“, with the 3D printed wing trim tool that took 30 hours to make.
Assuming that you aren’t trying to break any Guinness World Records with print size, using 3D printing is a great way to cut down on the time it takes to get a customized part or prototype in your hand. Short turnaround, complex geometries and customization are the main benefits to 3D printing technology and the reason many businesses and entrepreneurs turn to this technology for assistance.
Have additional 3D printing questions? Send us an email at info@3d-innovations.com
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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
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3D Academy: Educate to Innovate
Build an ‘Innovation Mindset’
To help students cultivate an innovation mindset, first you must show them what one looks like. This mindset focuses on critical thinking and asking “why”. While, it is easy to apply this mindset to STEM subjects, it can, and should, be applied to every subject. Think about all the times you are reading material and ask yourself “why”—Why is that? Why did this happen? Now, let your students see you asking these questions and encourage them to do the same.
Curiosity leads to finding answers together as a team. Critical thinking and team building are both valuable skills in any workplace environment.
Use Problem-Finding Techniques
Instead of problem-solving, teachers can help students look at the world by finding gaps to fill using problem-finding. Problem-finding is equivalent to problem discovery. Teachers can use problem-finding as part of a more significant problem process that can include problem-shaping and problem-solving all together. Problem-finding requires an intellectual and imaginative vision to seek out what might be missing or should be added to something important. Using this strategy, teachers can provide students with the opportunity to think deeply, ask critical questions and apply creative ways to solve problems. (Forbes)
Let Students Take Risks and Fail
Students need to experience failure to learn. In her 2017 paper “Learning from Errors,” psychologist Janet Metcalfe states that avoiding and ignoring mistakes at school is the classic rule in American classrooms. When we don’t let students fail, we are most likely holding back not only individual student growth, but we are also holding back the entire education system. (Forbes)
Give your students a real-world problem to solve and see where their creativity and problem-solving skills take them. Let them fail and try again. This resiliency is imperative in all aspects of life.
Engage Students with New Technology
Technology is making leaps and bounds—3D Printing, 3D CAD, Augmented Reality/ Virtual Reality, Programming, all promote learning and engage students. These technologies have a ‘wow factor’ with students since they are not things they see every day. With our 3D Academy, we have seen how it really motivates and engages students to learn. Students who may otherwise not be actively engaged in the classroom, suddenly light up and want to participate when a new and exciting technology is introduced.
Bring Experts and Entrepreneurs into the Classroom
Students need to see real-world examples of people in a range of careers to know what is possible for them. It is hard to imagine a career as a product designer, engineer, nurse, marine biologist, etc. if you have never met one and are not quite sure what their daily work lives look like. Invite professionals in various stages of their careers to talk to your students. Entrepreneurship is often something that intrigues students, so call up an entrepreneur and let them talk to your students about their winding path to success.
Cultivating an innovation mindset is fun for both teachers and students. It is inviting a different teaching approach into the classroom and allows students to engage with material in a more hands-on way.
Interested in a personalized hands-on approach to STEM education in your classroom or school? Send us an email at info@3d-innovations.com so we can talk about your program needs and how our 3D Academy can assist you.
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When it Comes to Product Design, Let Creativity Shine
There are many reasons that your product may shift during product design—it is not efficient for manufacturing, timing is off, it’s too difficult for customers to use, it doesn’t have a solid consumer base. There are numerous factors that can change a product, and that is okay. It is okay to end up with a product that is different than your original idea, because the goal is success. You want to launch a product that resonates with consumers and successfully launches your startup.
To harness your creativity and be open to where product design can take you. If you are working with a product development firm, be open to design ideas. There are new manufacturing methods and design technologies available today that might be just what your product needs to take it to that next level.
Two technologies that will help you during the product design phase are:
3D Design
3D design will give you a feel for your product before it is even in your hands. You will be able to see your product in 3D and test your design to validate it all before you have a physical object to hold.
3D Printing
3D printing technology allows you to design and develop a product that breaks the confines of traditional design. Complex designs that break traditional constraints are now manufacturable thanks to this innovative technology.
Depending on the size of your product, your first physical prototype might be 3D printed. This technology will let you design, refine and re-print your product until you land on a final design.
When it comes to product design, think outside the box—way outside the box. Don’t get in your own way and stifle your creativity. With the technology available today, you are able to let your design imagination run wild, and the craziest part is that what you imagine can actually be made.
Have additional product development questions? Send us an email, info@3d-innovations.com
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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
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Design Patents and Utility Patents for Startups
Patent Basics
A patent for an invention is the grant of a property right to the inventor, issued by the United States Patent and Trademark Office (USPTO). U.S. patent grants are effective only within the United States, U.S. territories, and U.S. possessions. There are three types of patents: utility, design and plant patents.
Conducting a Patent Search
Once you have decided that you are interested in patenting your product, the next step is to conduct a patent search. A proper patent search will tell you if your invention, or its likeness, has been patented before or if your invention is indeed one-of-a-kind. There is nothing more time consuming, financially draining and demoralizing than filing for a patent, only to find that someone else already holds the patent to your invention.
The USPTO makes it possible to conduct a preliminary patent search on your own; however, it is highly recommended that you consult with a licensed patent search firm to assist with the bulk of the research. These firms have vast experience researching and are extremely knowledgeable in the classification systems.
Exploring Design Patents and Utility Patents
Design patents are often overlooked and underutilized compared to the more common utility patents. “Five percent of all patent applications (more than 30,000 per year) are design patents.” (Upcounsel) Design patents focus on the exterior design, features and overall aesthetics of the product. Utility patents focus on the functionality and features of your invention.
Design patents extend to what is exactly shown in the line drawings, nothing more. “Some products might need multiple design patents. Each would cover a specific physical feature of the proposed product. Cars, for instance, require many design patents.” (Upcounsel) Having high-quality professional line drawings by a CAD designer is extremely advantageous. With a design patent, you are able to use the coveted phrases, patent pending and patent issued on all marketing material, and have confidence that your invention is protected for the next fourteen years. Also. when it comes to cost, design patents are considerably cheaper to file than utility patents.
Utility patents focus solely on the inner workings of your invention, its unique functions and overall usefulness. “While a utility patent is harder to get, it offers better coverage. The utility patent has stronger protections built into the patent system.” (Upcounsel) An invention is deemed useful if it provides an identifiable benefit and is capable of use. People often refer to utility patents as “patents for invention”. According to the United States Patent and Trademark Office, ninety-percent of the patent documents issued by the USPTO in recent years have been utility patents. With a utility patent your invention will be protected for the next twenty years.
A design patent coupled with a utility patent provides overlapping protection for both the inner workings and exterior design of your product, and is a powerful tool in your IP arsenal.
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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
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How can a product development firm help me?
Product Development Firm | A Partner from Idea to Commercialization
A product development firm should be by your side from idea to store shelves. Having a single team in place throughout the entire product development process means that there is less room for error and that you can count on consistency. A full-service product development firm is invested in the success of your product and wants to see it on in the hands of your customers just as much as you do.
Intellectual Property
Intellectual property is no longer a “should have”, in today’s globalized world it is a “must have”. A product development firm will be able to help you navigate the world of patents, trademarks and copyrights along with your IP attorney.
Line drawings are necessary for design and utility patents, and your product development partner can produce these for your patent application. Since product development firms work with a range of IP attorneys, they will also be able to help you connect with one that fits your specific product needs.
Licensing
When it comes to licensing, your product development partner will be able to provide the technical aspects of the design to interested partners as well as their manufacturers. Licensing a product requires strategy and know-how, and this is exactly what a firm will be able to provide.
Manufacturing
Manufacturing your hardware product is no small task. Whether you decide to manufacture at home or abroad, there are certain unavoidable challenges. A product development partner will help you navigate the manufacturing process and connect you with potential manufacturing partners.
With the assistance of a product development firm, you will be guided by knowledgeable experts throughout the entire development process. You can ask questions, share ideas and collaborate on all aspects of the product development process. A skilled product development firm will be able to guide you from design to manufacturing and beyond.
Now it’s time to get out there and meet potential product development partners. In this blog post we discuss what you can expect during your first product development meeting.
Have additional questions about product development? Send us an email at info@3d-innovations.com.
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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
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Entrepreneurship Needs STEM Education
Critical Thinking—Ask Why
Testing a hypothesis is a major part of STEM education. A reoccurring question at every stage of a science experiment or design challenge is, “Why?”
Answering the simple “why” question gets students thinking about possibilities. It is amazing how one word can take a student beyond a traditional way of thinking and get them exploring alternatives.
Entrepreneurs face this same question everyday as well and are required to think out-of-the-box. Critical thinking skills are key—and one might even say, mandatory—when it comes to starting a business.
Design a Solution
Whether you are an entrepreneur designing the latest tech gadget or a new restaurant concept—innovative solutions drive your business. Problem solving skills are the very foundation of STEM education and teaching this valuable life skill translates both to college and beyond—no matter the career field entered. Having the ability to stop, assess, analyze, hypothesize and solve a problem is a skill every individual needs at every age level.
Share your Invention
When we have the correct answer to a problem, we want to share it. It doesn’t matter if we are the first to figure out a challenging math equation or the first to design the iPod, we have an answer to a problem and want to share it.
A quick glance inside of a STEM focused classroom will show a range of design possibilities to the same question posed by the teacher. Students love to think critically and use their creativity—much like entrepreneurs. Getting hands-on and designing a solution is what entrepreneurs do best.
STEM education is more than four subjects, it’s a mindset. The skills taught in STEM classes can be used in any career field—especially, entrepreneurship.
Have questions about the way our 3D Academy program can complement your areas of study in the classroom? Send us an email at info@3d-innovations.com
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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
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The Importance of 3D Design for (Efficient) Manufacturing
3D Design Saves Time
Making sure that the manufacturer has the most detailed information possible about your product helps ensure that you are receiving an accurate quote and that there are fewer potential manufacturing issues down the road.
“Not only does a CAD file help save time when figuring out all the finer details of a part by looking at the 3D model, but it also allows a model to be magnified and even rotate on any axis to get a full three-dimensional concept of the part, which allows the manufacturer a greater sense of the product. It can even reveal internal features of a part if it cannot be seen clearly on a manufacturing drawing. Aside from these benefits, using CAD makes it possible to simulate the movement of a part through production processes.” (Vista Industrial)
3D Design Reduces Material Waste
“CAD files enables the manufacturer to check tool paths before any material is cut. The ability to run a simulation and so verify the complete machining process in a virtual environment is critical for keeping waste and scrap to a minimum. This may be crucial on some jobs, such as those using expensive alloys, large material-intensive components, or for those with complex geometry. Other verification advantages that result from less scrap include less energy consumption and reduced tool wear.
CAD simulations also enable you and the manufacturer to identify how long the production run time will take. Clearly this is useful for scheduling, as well as the planning of throughput, material supply and delivery. As the 3D model is the source of the manufacturing data, the design intent is preserved, and the dimensional accuracy is retained.” (Advice Manufacturing)
3D Design Allows for Ongoing Communication
If your product design needs to be adjusted to meet design or manufacturing needs, this can easily be accomplished within a digital CAD file. Since the CAD files are transferred electronically, you are assured that both you, your product design team and the manufacturer all have the same information moving forward.
“CAD systems also facilitate communication among those involved in design, manufacturing, and other processes. This is of particular importance when one firm contracts another to either design or produce a component.” (Inc.)
In today’s manufacturing environment, CAD files are a necessity. A 3D design allows you to evaluate the form, fit, and functionality of your product. The design will also verify tolerance, loads, stresses and optimize manufacturability. If you plan on filing for IP rights or patent protection, a CAD file will help clearly communicate the design to your attorney and those reviewing your patent application.
Have additional product development questions? Please send them our way, info@3d-innovations.com
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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
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Product Development Strategy: Launching Your Idea
The First Steps of Your Product Development Strategy
Write Your Goal Down
Write your goal down in one or two sentences. Keep it short and concise. Then post your goal somewhere where you will see it every day—whether it is at your office, your bathroom mirror, or as a reminder on your phone. Having it around will be a constant reminder of what you want to accomplish this year.
Find a Mentor
Business mentors are a great resource. You can bounce your product development strategy ideas off them and ask for advice when faced with obstacles. It will be even better if you can schedule a monthly meeting with your mentor to help keep you on track and pushing forward. Having a measurable goal and/or accomplishing a task before your next meeting will keep your startup moving ahead.
Start a Business Plan
There are many great business plan outlines online. Find one that fits your specific startup and start filling it out. Get all of your ideas, goals and ambitions out there on paper. You will see your plan start to solidify, and the plan will show you your strengths as well as your areas of weakness. Keep in mind that entrepreneurs aren’t great at every single aspect of business—and asking for help is normal, and extremely beneficial.
Build a Prototype
By now you have an idea, you have probably sketched the product design out a few times, possibly built a rough version out of items around your home and you are ready to get going on an actual prototype. Great!
Depending on your product, 3D printing is an excellent option for initial prototypes. You can get a physical prototype in hours, refine the design and print again. It will take a few iterations to get it just how you are imaging it. Startups all over the globe are now turning towards 3D printing technology at various stages of product development—low cost and quick turnaround times make it ideal for budget conscious hardware startups.
Eventually you will want to build a functional prototype, especially if you are going to move on to patent protection.
Gather Feedback
Take your prototype and start talking to friends, family and people you know to gather their thoughts on your product. In your business plan, you have outlined your target market, so try to find people that fit in this category. Remember that the feedback is going to help you build the product customers want, so the design will most likely change a bit to accommodate customer needs.
Here at 3D Innovations, no matter the stage of your business, we can help you meet your goals. Our team has a proven track record in all areas of product development and we work side-by-side with you throughout the entire design and manufacturing process. Peek at the Case Studies section of our website to see a few examples of the startups we have previously partnered with, and how they leveraged our design and manufacturing expertise to reduce time to market.
Have additional product development questions? Please send us an email at info@3d-innovations.com
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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
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The Changing Landscape of STEM Education
Reimaging STEM Education
Where once lectures and standardized tests were the main ways to teach and test STEM knowledge, today’s teachers understand that there are better, more hands-on methods, of educating students around STEM subjects.
3D Printing
For instance, 3D printing technology has revolutionized classrooms, schools and makerspaces around the world. 3D printing makes learning fun and engaging. Students can now move away from books and lectures and actually design and print the subject they are learning about. Learning about ancient Egypt? Design and print a model of a mummy.
3D Modeling
Let’s take a quick step back, and before you even get to the 3D printing phase, a CAD model must be designed. This is just another way in which students get to test ideas, theories and use their critical thinking skills. Here at 3D Academy, we have seen a real shift and educators are more interested than ever in introducing students to 3D modeling programs because they understand the long-term benefits of this skill set.
Drones
Drones are taking off, literally and figuratively, in the classroom. This is another area that draws awe from students and they have proved a great way to provide hands-on learning. Whether students are working together to design an actual drone, a replacement part for one or understanding the ways in which this technology can be used in different industries—it has successfully captured the attention and imagination of students.
STEM Education Teaches Life Skills
Teamwork and Collaboration
Working as part of a team starts from a young age and continues on into the workplace. Learning how to collaborate and work together is a necessity. Teamwork helps students learn about different perspectives, respecting other ideas and coming up with a solution together.
Problem Solving Skills
Hands-on lessons for STEM subjects often revolve around solving real world problems. Students must assess a situation and develop a solution. Problem solving skills are immensely beneficial both inside and outside of the classroom. Having the ability to stop, assess, analyze, hypothesize and solve a problem is a skill every individual needs at every age level.
Innovative Thinking
We are all aware of the benefits of “thinking outside the box”, however, this does not always come naturally. Learning to ask questions and develop diverse solutions helps to instill an inquisitive mindset.
The way STEM education is being taught has fundamentally shifted and this change will no doubt have a major impact on our future generation of STEM professionals and business leaders.
Have questions about the way our 3D Academy program can complement your areas of study in the classroom? Send us an email at info@3d-innovations.com
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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
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3D Academy: RobotX STEM Expo Exhibitor (Dec. 11-12, 2018)
What is VPerch?
In partnership with HI FusionEd, Office of Naval Research (ONR), and Navatek, VPerch was created to provide students with the opportunity to learn about various STEM applications as they relate to underwater robotics.
The emphasis of VPerch is to introduce students to the engineering design process through the virtual design (3D CAD) process where they can design and simulate (virtually test) their UROV design and analyze the results before building the physical system. Using the virtual design and simulation process, students see first-hand how their design will perform under certain conditions. Once their virtual design is completed and have enough confidence that it will perform as designed, they migrate to the build phase where they can build their ROV based on their virtual design specifications. We look forward to talking more about the VPerch program and demonstrating it at the RobotX STEM Expo.
3D Printing Technology in the Classroom
3D printing technology promotes active and hands-on learning while having the power to open a world of career possibilities to students.
Four Benefits of Introducing Students to 3D Printing:
3D printing inspires creativity and can help encourage students to explore a career in engineering or science.
Additional RobotX STEM Expo Event Details
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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.
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