Posts Tagged "engineering"

3D Academy will be an exhibitor at RobotX STEM Expo 2018

3D Academy: RobotX STEM Expo Exhibitor (Dec. 11-12, 2018)

3D Academy, 3D Innovations, RobotX STEM Expo, HawaiiOur 3D Academy will be an exhibitor at the upcoming RobotX STEM Expo. Our team will have a booth at the event and will be conducting a hands-on session demonstrating the VPerch program as well as discussing the ways in which 3D printing technology can be implemented into the classroom.

What is VPerch?

In partnership with HI FusionEd, Office of Naval Research (ONR), and Navatek, VPerch was created to provide students with the opportunity to learn about various STEM applications as they relate to underwater robotics.

The emphasis of VPerch is to introduce students to the engineering design process through the virtual design (3D CAD) process where they can design and simulate (virtually test) their UROV design and analyze the results before building the physical system. Using the virtual design and simulation process, students see first-hand how their design will perform under certain conditions. Once their virtual design is completed and have enough confidence that it will perform as designed, they migrate to the build phase where they can build their ROV based on their virtual design specifications. We look forward to talking more about the VPerch program and demonstrating it at the RobotX STEM Expo.

3D Printing Technology in the Classroom

3D printing technology promotes active and hands-on learning while having the power to open a world of career possibilities to students.

Four Benefits of Introducing Students to 3D Printing:

  • Hands-On Learning. 3D printing makes learning fun and engaging. Students are able to move away from books and lectures and actually design and print the subject they are learning about.
  • Creating Inventors. Instead of buying someone else’s creation, kids can identify a problem and create their own solution. Giving students the power to design and build with cutting-edge technology gets their minds thinking about the things they can create.
  • Real World Problem Solving. 3D printing is a technology that businesses, engineers and scientists are using everyday to change the world. Put that same technology into the hands of students and introduce them to some of the challenges facing the community.
  • Engaging Students. 3D printing has a ‘wow factor’ with students since it is not something they see every day. It motivates and engages students to learn.

3D printing inspires creativity and can help encourage students to explore a career in engineering or science.

Additional RobotX STEM Expo Event Details
  • Date: December 11th & 12th
  • Time: 9:30 AM to 12:30 PM
  • Location: Sand Island Boat Launch, Honolulu, HI
  • Pre-registration is required to schedule school groups for the STEM Expo (12/11-12). Please contact HI FusionED at info[at]hifusioned.org or leave a message at (808) 988-1931 with a contact name, school and phone number to schedule or for more information.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Wishing You a Happy Thanksgiving

thanksgiving, thank you, 3D InnovationsOur 3D Innovations team would like to wish you and yours a wonderful Thanksgiving holiday.

 “Thanksgiving, after all, is a word of action.” ― W.J. Cameron

In the spirit of the Thanksgiving holiday, we would like to send a big ‘thank you’ to our valued clients. Our clients are the driving motivation and the reason we do what we do. Each project we work on is unique, just like each client. Seeing the excitement build as we assist in the development of taking an idea and turning it into a real-world product fuels our desire to keep helping entrepreneurs launch their dreams.

We are incredibly grateful for our support network and know that our business would not be where it is today without you.

Thank you.

-The 3D Innovations Team

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Harnessing 3D Printing Technology for Business

3d printing, additive manufacturingIt’s no secret that additive manufacturing, commonly referred to as 3D printing, is transforming the business landscape. Within the last decade we have witnessed this technology grow into what it is today, a way to disrupt supply chains and completely innovate the manufacturing landscape—from prototyping to production.

3D printing has been a favorite tool of makers and product design professionals alike because of its quick turnaround time and the fact that it is relatively cheap compared to all other manufacturing methods. 3D printing technology allows designers to quickly, easily and efficiently design and produce a product prototype for review within hours, instead of weeks. While prototyping is where additive manufacturing is most popular and widely used, the technology is beginning to mature and find its way into manufacturing for end-use parts as well.

3D Printing for Prototyping

Our design team regularly uses additive manufacturing technology during the product development cycle when we are working with entrepreneurs and startups on prototyping and finalizing a product design. 3D printing technology is still growing and maturing, it seems that every week new filaments are being developed and new uses for the technology are being discussed. However, as the technology stands today, its strength, its competitive advantage and its usefulness remain in the realm of prototyping. Visual and functional prototyping are imperative when designing a product and this is where 3D printing excels.

3D Printing for Manufacturing

When it comes to manufacturing, 3D printing technology has an advantage on short-runs, however, at this time, it is not able to compete with other traditional forms on a mass-manufacturing scale.

Due to the speed, quality and cost of additive manufacturing, “the technology is best suited for the production of specialty parts in smaller batches, rather than mass-manufactured goods. However, there is an industry shift towards expanding 3D printing technology to take a more prominent role in mass manufacturing. This technology brings some important qualities to the world of manufacturing that make it ideal for certain jobs. For instance, parts can have complex geometries impossible with traditional manufacturing processes. It is also possible to 3D print goods on demand, allowing for easy creation of custom parts” (Engineering.com).

The 3D printing metal segment is making great strides towards high volume manufacturing and McKinsey forecasts the industry to be worth as much as $10 billion by 2030 to 2035. Read more about developments in the metal 3D printing segment on our blog.

3D Printing Quote

At 3D Innovations, we offer 3D printing services to a range of startups, businesses and makers. If you have a design ready to be printed, and would like a quote, please visit our 3D Printing Quote Request page. We have made the quote process quick and easy. Whether you need a prototype or a short manufacturing run, we can help.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Get Your Product Idea Off the Ground

product idea, hardware, entrepreneur, startups, product developmentComing up with a product idea is exhilarating—knowing that you have an idea that will help not only yourself, but an entire segment of the population, is the very definition of exciting. So now you have an idea, but you aren’t exactly sure what to do next. Below we have gathered helpful advice and insight into the next stages of your product development journey.

Developing a Product Idea Isn’t a “One-Size-Fits All” Process

It is a common misconception that building a hardware startup is a straightforward and linear process: Find a Problem—Design a Solution—Sell the Product—Make Money. In theory this is how it should work, however in actuality, this process is more of a maze with twists and turns on your way to success.

Each product and each startup will face their own challenges on the way to market; by preparing yourself for any hiccups you encounter along the way, you will be in a much better position to successfully navigate them.

Consider and Research Intellectual Property Protection

Navigating the world of intellectual property is challenging for seasoned entrepreneurs, and even more stressful when you are working on designing and launching your very first product. Intellectual property (IP) is often moved to the bottom of the priority list because it is full of unknowns. When is the right time to file? Do I need a design patent? Is a trademark necessary?

With the spread of technology and globalization, a solid intellectual property strategy has never been more critical. Copycat products are popping up at an alarming rate—which is bad for business and dangerous for consumers. Having a strong intellectual property strategy early-on or having the patent process started, is a great way to protect your invention, attract or solidify partnerships and secure funding.

Add Value Through Product Design

The Design Hierarchy of Needs is a good starting point during the product development process. As an entrepreneur, you can look at your product, or product idea, through this lens and determine where your product excels, and which areas need a little more help before your product design is finalized.

Understand Common Startup Roadblocks—Then Avoid Them

We can all learn from failure, we can even learn from other startup’s failures. Making yourself aware of the challenges associated with building and launching a product, you are more likely to make educated decisions that allow you to avoid failure altogether.

Diving into the product development process is an exciting time for an entrepreneur. With the right knowledge and information, you are setting yourself and your startup for success.

We would also suggest you check out these additional blog posts:

Have additional questions about developing your product idea and want to talk to an expert? Send us an email with your questions to info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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FOG Safe Product Development Process – Pacific Business News

product development process, FOG Safe, FOG Safe Drain GuardsRecently Pacific Business News sat down with our client, Shawn Santos, inventor of FOG Safe Drain Guards to talk about the product development process and launching his idea. FOG Safe Drain Guards are a way to responsibly dispose of fats, oils and grease after cooking a meal, instead of rinsing these harmful contaminants down the kitchen sink. Once the fat, oil and grease has cooled in your cooking pan, you simply pour the contents into the FOG Safe Drain Guard and wait one minute while the drain guard absorbs the FOG, then you dispose of the entire drain guard into the trash. No drips, no mess.

We have had the pleasure of working with FOG Safe from the beginning. We have assisted with designs, prototyping, patents, manufacturing and distribution. Below are excerpts from the Pacific Business News article that discuss our product development assistance (read the full article here).

The Product Development Process

We had several stages of printing for prototyping. I worked with a local product development company, 3D Innovations, through the process. He had resources for using the [3D] printer, so after coming up with designs and going through the process, the finished product is very different than the original idea.

Deciding on a Manufacturer

3D Innovations assisted with sourcing and manufacturing. We looked at several locations, we tried the U.S., and eventually we went overseas. We looked at a lot of paper pulp manufacturers and settled on doing it in China. In order for the product to work and relieve the problem, its gotta be worth it for the consumer. People are not going to want to spend a lot, so we needed to keep the cost down as much as possible.

Then there was the whole tooling process, which is preparing the molds — it’s another upfront cost that comes right out of pocket. We have to provide the schematics for the tooling, and once we approve it it’s all on us, we pay that amount even if that mold doesn’t work, so it’s a bit of a gamble. So we have to be 100 percent, and that’s where the 3D printing comes in. We do the printing, and the manufacturer uses those to make the mold.

Patenting FOG Safe Drain Guards

I have five issued patents. It started with getting a patent attorney and doing a patent search. The hope is that whatever they find is different enough in design, and we felt it was worth the try and we were different.

For my first patent to get issued was well over 24 months, probably closer to 30 months. After that, there were deviations of the design. One of the challenges of an inventor is that you can’t come up with a single design, there needs to be variations, because someone can easily copy off of your original design work. And the patent office is very particular, you can’t be broad, you have to be very specific on a type of design. You can’t just think in one dimension, you have to think about how this can be manipulated and changed. It’s a collaboration between the engineer, myself and my attorney, everyone having input.

Interested in learning more about our product development process? Send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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The Benefits of Using 3D Printing Technology in Education

3D printing, 3D printing technology, education, 3D Innovations' STEM Program helps educators to assist students in learning to utilize real world engineering applications.The new school year is underway and social media is buzzing with fantastic projects that teachers have created to get their students involved as active learners—one big way involves 3D printing. As the cost of 3D printers has dropped significantly in recent years, more schools are able to adopt and incorporate the technology into the curriculum.

Our 3D Academy has seen first hand the benefits of introducing 3D printing technology to students early-on. Below are four benefits of introducing 3D printing technology in education.

Hands-On Learning

3D printing makes learning fun and engaging. Students are able to move away from books and lectures and actually design and print the subject they are learning about. Learning about ancient Egypt? Design and print a model of a mummy. Learning about landforms? Design and print a mountain range. When the possibilities are endless, creativity can flourish.

While CAD programs can get complicated, there are specific programs available for educational purposes. This means students will be able to design on their own and see their exact design get transformed into an actual object.

Creating Inventors

Kids love to create. Whether it’s with LEGOs, blocks, sticks or anything else they can get their hands-on, kids are always creating. Instead of buying someone else’s creation, kids can identify a problem and create their own solution. Giving students the power to design and build with cutting-edge technology gets their minds thinking about the things they can create.

Real World Problem Solving

3D printing is a technology that businesses, engineers and scientists are using everyday to change the world. Put that same technology into the hands of students and introduce them to some of the challenges facing the community. Through this problem-solving approach, students will learn empathy, teamwork, and critical thinking skills as they work to develop a solution to a real-world problem.

Engaging Students

3D printing has a ‘wow factor’ with students since it is not something they see every day. It motivates and engages students to learn. Students who may otherwise not be actively engaged in the classroom, suddenly light up and want to participate when 3D printing is involved.

3D printing technology promotes active learning and has the power to open a world of career possibilities to students. 3D printing inspires creativity and can help encourage students to explore a career in engineering or science.

Have questions about introducing CAD and 3D printing technology into your school or classroom? Send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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3D Innovations: Product Case Studies

We are sharing product case studies over on the 3D Innovations website. Within these case studies you will see the type of projects we have partnered on and how customers have leveraged our design and manufacturing expertise to reduce time to market. (Note: This is a small sample of our client projects, as many projects are required to stay confidential.)

The case studies on our website are from a range of industries. Below you can see some of the industries we support and have experience working with.

3D Innovations, product development, case studies, product design

Developing ideas from concept to product is where our expertise shines. With a knowledgeable team, we help bring products from initial concept to store shelves.

About 3D Innovations

3D Innovations provides product development services assisting companies with all stages of development. Our suite of services includes product design/engineering, prototyping, 3D Printing, additive manufacturing, supply chain management, packaging design, and production manufacturing sourcing. Using our experience in Design for Manufacturing (DFM) processes, we develop custom solutions for clients that accelerate their commercialization activities.

We provide 3D Printing and Rapid Prototyping services to quickly validate designs and make improvements for production manufacturing. Experience the benefits of 3D Design and see how 3D Innovations can develop innovative solutions to engineer, design, and manufacture your product.

Interested in learning more about our product development process? Send us an email at info@3d-innovations.com or give us a call 1.808.722.8667 so that we can schedule a meeting to talk about your project’s individual needs and requirements.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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4 Tips for a Smooth Start to Manufacturing Your Product

manufacturing, baby toon, baby spoon, feeding, soft tip, bitingTaking the leap into manufacturing is a big milestone for a startup. Once you start to search for a manufacturing partner, suddenly it all seems real. Manufacturing is not cheap, and one misstep here can severely hurt or completely crush your business. Finding the right manufacturer is not easy, but with proper planning and research, it can be done. Below are four tips to keep in mind as you research potential partners.

Market Segment Experience

Start your search for a manufacturer that has experience in the industry your product is entering. For instance, if you are manufacturing a baby spoon find a manufacturer that has a great deal of experience in the baby product consumer market segment. Having a manufacturing partner that is knowledgeable about the industry you are entering means that they will be up-to-date with best practices, safety standards, and will have the ability to offer helpful insight.

Unit Scalability

Not all manufacturers will be able to scale with your business. As your startup grows, the number of units you need will increase as well. Your initial manufacturing partner might be great at prototypes and low volumes, but higher volumes may pose a problem. Minimize production delays, by meeting with other potential manufacturing partners that are able to adequately meet higher volume needs. You don’t have to stick with just one manufacturer.

Multiple Open Partnerships

Depending on your product, one manufacturing strategy is to have multiple open partnerships with manufacturers. Your once very attentive and grateful manufacturer might put you on the back burner when a bigger customer comes along. A vendor list with manufacturers you can utilize or bounce between is a good idea. This keeps pricing between them competitive and the diversification minimizes your business risk.

Make a Visit & Check References

Your manufacturer is critical to your business, so open communication is mandatory. It is imperative that you know them, and trust them, before working with them. This is true whether you are manufacturing close to home or in another country. Phone calls and emails are great, but a visit to their location is highly recommended. Visiting the facility lets you meet the factory workers and see the facility. You want to feel comfortable that your product is in the right hands, and an on-site visit will do just this.

Don’t forget to check their references. Make those phone calls and get your questions answered by people who have experience with this potential manufacturer.

Now here is what your future manufacturer wants you to know.

Have additional questions about manufacturing your product? We can help. Send us an email with your questions to info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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A Human-Centered Design Approach

When it comes to designing consumer products, the best approach is to consider your end-user throughout the entire design processwhich is commonly referred to as “Human-Centered Design”. This means that you are focusing on the problem that your audience is facing and designing a streamlined solution.  While additional features might be great marketing tools, most often than not less is more, the more streamlined your product and the more it addresses their current need, the better.

Famed design firm, IDEO, first coined the term, “Human-Centered Design” and have been using this approach to design many recognizable products, such as: the first computer mouse for Apple in 1980 and the Palm Pilot in 1998. IDEO’s main tenet is empathy for the end-user of their products. They believe that the key to figuring out what humans really want lies in doing two things:

  • Observing user behavior — Try to understand people through observing them. For example, if you’re designing a vacuum cleaner, watch people vacuum.
  • Putting yourself in the situation of the end-user — IDEO does this to understand what the user experience is really like; to feel what their users feel.

IDEO defines human-centered design as a creative approach to problem solving that starts with people and ends with innovative solutions that are tailor made to suit their needs. In their Field Guide to Human-Centered Design IDEO states, “When you understand the people you’re trying to reach—and then design from their perspective—not only will you arrive at unexpected answers, but you’ll come up with ideas that they’ll embrace.” Below is the central philosophy of human-centered design.

human-centered product design, product development, Human-Centered Design

Image from: User Testing Blog

The Six Phases of a Human-Centered Design Approach

Phase 1: Observation

The first phase is about observing the target audience or end-user going about the activity you are aiming to design a solution for. You are identifying patterns of behavior, pain points, and places where users have a difficult time accomplishing a task—this is where your opportunity lies.

Phase 2: Ideation

This is the brainstorming phase. Come up with solutions to the problem you have identified. Think of solutions that directly address the needs and desires of the people you are designing for. Maybe you already have a solution in mind, but are there any other options out there as well?

Phase 3: Rapid Prototyping

This phase is to make sure that the solution you have in mind is right on target. Your prototype at this phase doesn’t need to be a finished product. You need a prototype that makes your idea tangible and allows you to gain valuable target audience feedback.

Phase 4: User Feedback

This is the most critical phase of the human-centered design process. You want to get your prototype into the hands of your target audience. Without input from your end-user, you aren’t going to really know if your product solution is on target or not.

Phase 5: Iteration

The insight collected during the user-feedback stage is now implemented and it either impacts your design, where you need to make changes, or it validates your original design.

Keep iterating, testing, and integrating user feedback until you’ve fine-tuned your solution. This may take a few rounds, but don’t get discouraged. With each iteration you’ll learn something new.

Phase 6: Implementation

At this point you have thoughtfully and carefully design a product that solves a real need for your target audience, now it is time to launch it into the marketplace.

When it comes to developing and designing your product, don’t forget the “human” aspect. To build a truly innovative product you don’t need to start with fancy technology, you can start by simply understanding people.

Have product design questions? We are happy to help! Please send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Hardware Entrepreneurs: A Big Picture Mentality

hardware, startups, product design, technology, small business, hawaiiWhen it comes to developing a hardware product, it is easy to get bogged down in the design details during product development. While the details certainly do matter, if you focus solely on them from the start it could spell trouble for your startup later on. Having a big picture mentality allows you to get a complete grasp on product development as well as other major decision milestones, such as: manufacturing, sales, partnerships and marketing.

Developing a Preliminary Design Plan

Planning ahead is always a good idea when it comes to building a hardware product and launching a startup. A preliminary design plan is a good first step to help you get a firm grasp on the “big picture”. With a preliminary design you clarify budgets and timelines—which leads to better decision making as you head towards commercialization.

“A preliminary design (pre-design) focuses solely on the decisions that impact the big picture for your product. This includes your product’s cost, profit margin, performance, features, development feasibility and manufacturability. A pre-design ignores any details that don’t impact the big picture for your product. You can worry about those later. After you complete the pre-design you need to accurately estimate all of the costs required to launch your product. This includes the cost to develop, prototype, certify, scale, and most importantly the cost to manufacture your product. Knowing these costs ahead of time will allow you to plan the best strategy forward” (Predictable Designs).

The Benefits of Planning Ahead for Your Hardware Startup

By starting with a preliminary design, you will be able to focus on the big picture and the overarching goals you have established for your startup, as well as:

  • Make informed financial decisions;
  • Talk knowledgably with potential investors;
  • Have a clear idea on your development and product launch timeline;
  • Develop a product that is manufacturable;
  • Understand your break-even point and at what point your startup begins to make a profit;
  • Build a realistic business plan.

Take the time now to plan ahead—your startup will thank you in the end.

Have questions about your preliminary design plan? We are happy to help. Please send us an email at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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