Posts Tagged "design"

3D Academy: Incorporating 3D Printing into the Classroom

Our second ‘3D Printing and CAD Design using LEGO’ Camp of the summer is a little over a month away and in honor of it, we wanted to share ways in which 3D printing technology can be incorporated in the classroom. By now, people understand the practical uses of the technology in a business setting and the benefits of designing and prototyping with 3D printing, but what might be a bit more abstract is how this technology can transform a variety of subjects in the classroom for both students and teachers.

Many K-12 schools and higher education institutions are adding 3D printers to their classrooms and incorporating the technology into lesson plans. 3D printing allows students and teachers to explore, invent and innovate together while promoting a growth mindset. In every step of the 3D printing process students must push the boundaries of traditional thinking and create something entirely new. Critical analysis, critical thinking, design, sketching, prototyping with physical objects, creating a prototype in a CAD software and creating the correct file formats to transfer the finished file into the 3D printing slicer software are the skills students develop and hone when learning to use 3D printing technology.

As noted by the University of Pittsburgh, “3D printing empowers more authentic exploration of objects that may not be readily available. For example, students can print and handle objects such as fossils, prototypes of extinct animals, prosthetics, hardware, buildings and architecture, drones and much more. Students can improve physical objects by 3D scanning the item, uploading the file in a CAD program and tweaking certain aspects to re-invent an object. Flexible filament or filament infused with conductive metals, magnetic metals, or wood allows for more specific applications for certain projects. The possibilities are endless.”

Below are ideas on how to start incorporating 3D printing into the classroom by subject.
  • Engineering and Design: students can print out prototypes of their own creations.
  • Chemistry: students can print out molecules to study.
  • Biology: students can study cross sections of organs and print out entire structures to learn about the intricate details of each organ.
  • History: students can print out historical artifacts for closer examination. This can also be done with the use of a 3D scanner to create an exact replica.
  • Graphic Design: students can create 3D versions of their work.
  • Geography: students could print out maps showing the topography, population or demographics of an area.
  • Architecture: students can print 3D models of their own design.
  • Cooking: students could design intricate molds for ice and gelatin. Or go one step further with 3D printed chocolate creations.
3D printing technology in the classroom

(Image: Creatz 3D)

These are just a few ways in which 3D printing can bring hands-on learning to traditional subjects. If you are interested in learning more about 3D printing in the classroom and how to get started, we are happy to help. Our 3D Academy can get you up to speed on 3D printing technology and help devise a lesson plan to integrate the technology.

If you have further question or would like to learn more about 3D printing in the classroom, please send us an email, info@3d-innovations.com or give us a call at 1.808.722.8667.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Top Four Hardware Startup Articles

We are delving into the archive and sharing our top four blog posts pertaining to developing, launching, and scaling a hardware startup. These articles touch on everything from the complexities of launching a hardware product to the scaling of your startup. Enjoy!

The Top 3 Challenges Between Launching & Scaling Your Hardware Startup

Each stage of launching a hardware startup comes with its own set of challenges. While the challenges are unique for each business and each industry, here we discuss the top three universal challenges we have seen arise time and again.

As you read through the two lists, you will notice a theme developing between the stages. During the launch phase, the challenges tend to focus on the startup founder and business acumen. As the hardware startup scales though, the challenges tend to focus more on the manufacturing side of the business. This is why the importance of finding the right manufacturing partner for your startup from the get-go cannot be stressed enough.

Hardware Startups: Overcoming Failure to Find Success

Building a hardware startup is hard work, and the road to success is often dotted with moments of failure, however these moments of adversity make you stronger as an entrepreneur. We tend to perceive failure as more public than success, and try our best to avoid it so as not to be embarrassed. The simple truth is—no great success was ever achieved without failure. So in order to succeed in the world of hardware startups, you must first understand that failure is just a stepping stone to greatness.

Hardware is a Perfectly Complex Mess

Early-stage hardware startups are faced with complex challenges, a flurry of information and questions, many questions. To sum it up, hardware is messy. However, with technological advances and a shift in barriers to entry, hardware has never been easier than it is today.

Technology is enhancing the ability for fast experimentation, prototype development and manufacturing. Years ago these steps in themselves took months, today 3D printing along with a plethora of other advancements means that you can test designs and prototype in days or weeks. So what exactly makes hardware complex?

Hardware Startups: Can I Patent My Invention?

A patent for your invention is useful, in that it gives you exclusive rights to the idea/product (for twenty years), allows you to license the invention and provides a strong market position. However, to obtain a patent your invention must meet certain criteria. Here are a few important questions to ask yourself in determining whether your invention is patentable.

We have all heard the saying, “hardware is hard” — however, with proper planning and experts by your side, launching your hardware startup doesn’t have to be impossible.

Do you have questions pertaining to your hardware product idea? We would love to help, send them our way at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Three Technologies Transforming the Hardware Startup Landscape

Over the last five years hardware startups have found it easier to find their footing, reach customers and develop a product without “breaking the bank”. The transforming business landscape for hardware startups can be attributed to advances in technology. Where it once took thousands of dollars for a digital design and prototyping alone, today it can be completed at a fraction of the cost. Below are three technologies that have increased in usability and popularity, and in doing so, transformed the way startups are built.

Digital Designs

3D digital designs are allowing startups the freedom of testing and design validation before building a prototype. While designing a product is a trial-and-error process, digital designs allow you to quickly navigate this stage and settle on a final design that meets both your customers’ needs and manufacturing requirements.

Digital designs speed up the product design process, and ensure a smooth transition into the manufacturing phase. With DFM (design for manufacturability) in mind you can design a product that will increase your manufacturing efficiency while saving you both time and money.

Additive Manufacturing

3D printingNo list related to technology would be complete without the mention of 3D printing. This technology is the “golden boy” of engineering and product design at the moment—and rightfully so. This single technology has shifted supply chains, disrupted the traditional manufacturing process and has allowed startups the freedom of iteration at a reasonable cost.

What exactly is 3D printing? It is defined as, “the action or process of making a physical object from a three-dimensional digital model, typically by laying down many thin layers of a material in succession.” As the material selection continues to expand, so does the application use for additive manufacturing. 3D printing at one time was used specifically for prototyping, and while this is still where it is the most popular, it is moving into the manufacturing domain with short-run production.

Crowdfunding

Starting a business once required bootstrapping or venture capital investment; however, crowdfunding has changed all of this. A well designed product, coupled with a carefully curated crowdfunding campaign, can garnish unprecedented funding to launch your business. Kickstarter and Indiegogo have helped launch some of the most innovative startups.

Crowdfunding might not be the right fit for every startup or every product, but if your idea is a nice fit for this type of funding support, you could be looking at significant help in manufacturing and commercializing your product idea.

The cost prohibitive nature of starting a business has been on the decline and now more than ever, people with an innovative idea can make their product dream a reality.

“When you find an idea that you just can’t stop thinking about, that’s probably a good one to pursue.” — Josh James, Omniture CEO and co-founder

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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3D CAD: Exploration & Iteration

At its most simple level, the engineering discipline is about exploration and iteration—which are the two principles computer-aided design (CAD) is built upon. CAD has come a long way from the time when its primary use was to document finalized drawings. Where once CAD was a final step in the design process—today, it is a valuable first step. If you are not using CAD from the initial design stage, you are missing out on some of the most helpful aspects of the program.

Design Iterations

When it comes to designing, iterations are both helpful and inevitable. How often does our first design actually become the final design? Many inventors have an idea of what they want their final product to look like, but often times this initial design idea has to be modified to account for usability and manufacturing. With 3D CAD you can explore a seemingly endless array of design options without the need of “starting from scratch” for each iteration.

Explore the Design Possibilities

Coming up with the best possible design of a product is a trial-and-error process. You try one approach, when it fails, you try a different approach, and so forth until you come up with the best possible design. The features many CAD programs have today allow you to quickly navigate this trial and error stage while honing in on a final design that will meet all needed specifications.

By using a 3D digital design process, we are able to create designs and validate them with up to 95% certainty that they will work before even building a prototype. -Collin Kobayashi, President & Chief 3D Officer of 3D Innovations

Two valuable CAD features are parametric design and direct modeling, as detailed below by Autodesk:

“Parametric modeling allows users to build intelligent and reactive sequences of geometries in which engineers gradually capture their design intent. In this case, intelligent and reactive means the capability to create geometric objects that react to each other and behave as they would in the real world, rather than just on a computer. So as you iterate and change your model, the software’s parametric modeling capability maintains consistent relationships between elements.”

“With direct modeling, you manipulate a model’s geometry by pushing, pulling or twisting it. This allows you to focus initially on creating geometry rather than thinking about building features, constraints and design intent into models. You add features and constraints when editing the model, so you don’t have to edit the interim model stages.”

3D CAD lets you get a real sense for the product you are developing. Not only does it speed up product development, but it brings ideas to life at the fraction of the cost of what it takes to prototype. By shifting CAD to the start of the design process, you are opening the door to an array of design possibilities.

Need assistance creating a 3D Digital Design for your product idea? Contact us! Email us at info@3d-innovations.com or give us a call at 808.722.8667. We look forward to talking with you!

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Q&A with Rob Saito of Herbavore

We recently had the chance to talk with Rob Saito, Founder of Herbavore, along with Collin Kobayashi, 3D Innovations President and Chief 3D Officer, about the product development process and what it takes to design, protect and commercialize a product.

Product development with HerbavoreHerbavore is a recent graduate of the XLR8UH startup accelerator. XLR8UH is one of the first university investment programs in the nation, and is a nationally recognized program that educates, mentors, and invests in Hawaii’s top talent. Herbavore’s team was able to leverage the mentorship and industry expertise provided at the accelerator to design and refine their innovative horticultural hand tools.

Like most great startups, Herbavore grew out of a need—in this case, the need for better and less cumbersome gardening tools. Specifically, tools that would be comfortable for different hand sizes and that could accommodate both left and right-handed individuals. Herbavore’s patent pending tools aim to reshape the garden tool industry.

How did you initially approach the product design process?

(RS): Herbavore’s first prototype (homemade) was a great starting point in the design process. It was used as a baseline. This rough prototype was used as a building block for further iterations.

Prior to working with 3D Innovations we didn’t know about the manufacturing aspect of designing. We thought our designs were “ready to go”, but after consulting with Collin, we realized the designs needed to be modified further to meet manufacturing requirements, especially related to injection molding.  While working with 3D Innovations we learned more in-depth about the manufacturing process such as over-molding, which types of molds to use for cost effectiveness, and material capabilities.

(CK): Using Design for Manufacturing (DFM) early in the process creates a much more streamlined design and eliminates the need to rework or change the design to conform to the manufacturing method being planned.  It also allows the client to understand the limits of what can be designed versus what features are critical to the function of the parts. Discussing these options and designing for DFM early in the process allows all team members to be aware of what is necessary to accomplish a functional and manufacturable design.

The patent filing process can be challenging, how have you prepared for this step?

(RS): The initial drawings for our first two provisional patents were made using AutoCAD software. Our team’s strengths are not in mechanical engineering, so we did the best we could. However, we felt these initial drawings did not do our invention justice. We are currently in the process of filing a non-provisional patent, and the line drawings that 3D Innovations has made are top notch. They not only accurately depict our invention in a professional manner, but also will make obtaining a patent easier as these professionally made drawings are sure to impress the patent examiner.

(CK): Most patent applications contain “line drawings” that depict the claims of the patent.  Using professional drawings as opposed to ones that are hand drawn or created using other methods may cause issues when the application is reviewed by the patent office because particular features may not be present or not depicted correctly. Using drawings from the actual designs provide many benefits which include creating section views to show internal features, having all views created to the same scale, and having drawing views automatically update when changes to the design are made. Great control of the output of drawings can be managed when the patent drawings are created professionally.

How have you familiarized yourself with the entire patent process?

(RS): I learned a lot of things about the patent process consulting with IP attorneys, reading, and conducting a patent search of over 300 patents.

(CK): The patent application is very involved and requires a tremendous amount of research of prior art and adjusting the claims of the invention so that the design is unique.

Launching a startup is a team process, how has your team assisted in the development of Herbavore’s product design?

(RS): Input was received from team members throughout the design process. Based on our team members’ experiences and feedback coupled with customer discovery, decisions were then made. Collaboration between team members greatly aided this process.

(CK): It is critical to have all team members be active in the design process. Having everyone on board and in agreement with the design direction will make for a more efficient design process and reduces the amount of rework and wait time, getting to the prototype and manufacturing stages faster. Collaboration among all team members is paramount to ensure the product gets to market in the shortest amount of time possible.

What is one piece of advice you would give entrepreneurs just starting the product development process?

(RS): One piece of advice I would give to entrepreneurs just starting the product development process would be, “to enjoy it with others.” From the beginning to the end.  The importance of achieving an end goal or final product is very important, but more importantly is all the knowledge and networks that were created along the way. Product development, especially hardware, can have a long pipeline, so if you aren’t passionate about what you are doing it will take a toll.  Yes, it is a lot of work and at times can be a headache, but so personally fulfilling at the same time. You are creating something never seen before or a better mousetrap that will improve people’s lives. Enjoy the product development process with your team, customers, and investors.

(CK): Start by making sure team members have capabilities required for the company to succeed.  Fill in gaps by seeking external expertise when needed. Develop partnerships with companies that can add value to your company and/or internal skill sets.

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Top Four Product Development & 3D Printing Articles

We have gathered the top four, most shared, product development and 3D printing articles from our blog and put them here, in one place, for easy access and reference. These articles touch on everything from finding the right product development partner to a glimpse into the future of additive manufacturing. Enjoy!

3D Printing Continues to Transform Manufacturing in 2017

Additive Manufacturing, commonly known as 3D printing, is ripe for innovation in 2017. 3D printing technology has been evolving at a rapid rate since it caught the attention of makers and the public alike in 2009. Though the technology dates back to 1986, it wasn’t readily accessible to the public until 2009, when the first commercial 3D printer kit was offered for sale. Since 2009, additive manufacturing technology has transformed in itself, while simultaneously transforming the business and manufacturing landscapes as well. Below are three ways that additive manufacturing will continue to alter the manufacturing industry in the coming year.

Manufacturing Technology: 3D Printing vs CNC

The rapid growth in 3D printing technology and its popularity has manufacturers worried that at-home 3D printers may one day soon replace traditional manufacturing. From our experience though, a maker or entrepreneur is going to benefit the most from a convergence of these two manufacturing methods.

 

Both technologies have their place in the manufacturing landscape. Where one technology falters, the other excels. When designing your product, keep in mind that using both technologies during product development might be just what you need.

Three Common Product Development Myths

Product development is a fluid process that is not truly complete until there is a manufactured product in your hands. However, the process of taking a great idea and translating that idea into a physical product is not as predictable as you might think. Here we highlight three common product development myths…

Five Questions to Ask a Potential Product Development Partner

Product development is a collaborative endeavor, and you want to have a team that is able to clearly communicate, develop and deliver your product on time and on budget.

 

Here we discuss five key questions that you need to ask while searching for the right product development company.

Do you have product development questions? We would love to help, send them our way at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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3D Academy: 3D Printing & Design Summer Camps

3D Academy, a division of 3D Innovations, has teamed up with Play-Well TEKnologies to host two ‘3D Printing and CAD Design using LEGO’ summer enrichment camps for students.

“We need to embrace technology to make learning more engaging. Because when students are engaged and they are interested, that’s where learning takes place.” -Unknown

This camp is a perfect introduction to design and engineering. For the design aspect of the camp, students will have the opportunity to create their own LEGO component, and in the second half of the camp, they will hone their engineering skills by creating motorized and architectural projects with LEGOS. This hands-on approach is not only fun and interactive, it also makes the abstract design and engineering concepts come to life.

*View photos from the Spring 2017 3D Printing and CAD Design using LEGO camp on our Facebook page.

About Our ‘3D Printing and CAD Design using LEGO’ Camp

3D Academy and Play-Well TEKnologies team up to host two 3D Printing and CAD Design using LEGO summer camps.Everyday students will learn the fundamentals of 3D Printing, CAD Design and Spatial Environments to create their own custom and one-of-a-kind LEGO component to take home. In the other half of camp, students will take part in Play-Well’s LEGO Engineering program and have access to over 20,000 pieces of LEGO while creating motorized and architectural projects such as Steerable Motorized Gear Cars, Pneumatic Claws, Mechanized Battle Walkers, Conveyor Belt Systems, and Towering Skyscrapers. Students will be introduced to the world of 3D Printing, CAD Design, Engineering, Physics, Architecture and prototyping all while having fun in a LEGO-centric camp environment.

  • Age Range: Grades 2nd-6th
  • Location: Manoa Innovation Center (2800 Woodlawn Drive Honolulu, HI)
  • Dates: June 5-9th and July 31-August 4th / 9:00 am – 4:00 pm
  • Price: $295 for 5 day Camp

Register for the Camp at www.play-well.org/hawaii

Note: We keep class sizes small, so they do fill up quickly.

About 3D Academy

3D Academy, a division of 3D Innovations, specializes in developing and integrating industry technologies with STEM Education. 3D Academy promotes Science, Technology, Engineering, and Math (STEM) education programs that integrate 3D Technology into K–12, as well as university classrooms. Using hands-on and project-based learning strategies, we have been effective in providing students with opportunities to excel in the areas of STEM and to integrate industry applications into their learning experiences. Learn more about 3D Academy on our website.

If you have an upcoming camp and would like to inquire about the educational resources and hands-on activities we provide, please send an e-mail to info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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Product Design: Adopting a Startup Mindset

A startup mindset focuses on innovation, creativity and curiosity—incorporate this mindset into your product design to push boundaries as well as the status quo.

Adopting a startup mindset for product designWhat is a Startup Mindset?

A Startup Mindset is a different way of thinking—looking at a problem and finding a solution. The key to this mindset is creativity. Entrepreneurs know how to get creative, their startups depend on breaking the mold, so creativity is a way of life. Below are a few of the top characteristics of a Startup Mindset.

Curiosity. Startups thrive on being curious and looking for unique solutions to problems. Challenging conventional wisdom is what they do best.

Disregard for the State Quo. This is what pushes the boundaries of innovation. Entrepreneurs have no time to conform to the “status quo” and instead focus their energy on displacing those that are too complacent in their industry.

Overcome Fear. We all experience fear; it’s how we channel this emotion that sets us apart. Successful entrepreneurs understand that they need to forge ahead in the face of fear. As the common startup mantra goes, “Fear is temporary. Regret is forever.”

Speed. In today’s competitive business landscape it pays to be fast. The faster you develop your product and get it into the hands of consumers, the greater your chance of success. Startups are nimble and this gives them a distinct advantage over their competitors.

Dream. Entrepreneurs spend their time imagining what could be. They dream about the future and explore possibilities.

Applying a Startup Mindset to Product Design

Anyone can apply the Startup Mindset to their business—whether you are an entrepreneur just starting out or work at a large corporation—this mindset is for everyone. The ultra-competitive product landscape of today demands that you encompass a startup mentality. Some of the most innovative breakthroughs in recent years have come from startups with little funding, experience or resources. Seize this startup mindset and apply it to the design of your next cutting edge product idea.

Do you have additional questions about product design? We are happy to help! Send your questions our way, info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

3D Academy: Design & Engineering Enrichment Camps

Last week, 3D Academy had the privilege of participating in two student STEM enrichment camps. Below are short overviews of the camps and links to photos on our Facebook page from each event.

“Education is the most powerful weapon which you can use to change the world.”

              –Nelson Mandela

Excite Camp

Hosted by the Maui Economic Development Board & Women in Technology, the goal of Excite Camp is to excite, educate as well as expose middle school students to Science, Technology, Engineering and Math (STEM) careers. Excite Camp focuses on giving under-represented demographics priorities for their camps, such as: Native Hawaiians, girls and other minorities. This year we focused on design, 3D modeling and 3D printing with camp participants.

View Photos from Excite Camp

3D Academy STEM Education Enrichment Camp3D Printing and CAD Design using LEGO

We partnered with Play-Well TEKnologies for this hands-on design-focused engineering camp. Students were introduced to CAD design, Spatial Environments and 3D printing in order to create their own custom and one-of-a-kind LEGO component.

View Photos from 3D Printing and CAD Design using LEGO Camp

About 3D Academy

3D Academy, a Division of 3D Innovations, specializes in developing and integrating industry technologies with STEM Education. 3D Academy promotes Science, Technology, Engineering, and Math (STEM) education programs that integrate 3D Technology into K–12, as well as university classrooms. Using hands-on and project-based learning strategies, we have been effective in providing students with opportunities to excel in the areas of STEM and to integrate industry applications into their learning experiences. Learn more about 3D Academy on our website.

If you have an upcoming camp and would like to inquire about the educational resources and hands-on activities we provide, please send an e-mail to info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

Subscribe to the 3D Innovations newsletter on our Facebook page!

Connect with us on TwitterFacebook & LinkedIn today

Three Common Product Development Myths

Product development is a fluid process that is not truly complete until there is a manufactured product in your hands. However, the process of taking a great idea and translating that idea into a physical product is not as predictable as you might think. Below are three common product development myths:

Myth 1: Product Development is Predictable

While the stages of the development process are the same for each product—concept, prototype, manufacturing and final product—and its overall progression is predictable; the length of time in each stage of the product development cycle may differ drastically for each product. The entire process has a certain volatility to it—a single manufacturing requirement can send you right back into the prototype design phase of development.

“In the world of manufacturing physical objects, tasks are repetitive, activities are reasonably predictable, and the items being created can be in only one place at a time. In product development many tasks are unique, project requirements constantly change, and the output—thanks, in part, to the widespread use of advanced computer-aided design and simulation and the incorporation of software in physical products—is information, which can reside in multiple places at the same time.” (Harvard Business Review)

Myth 2: A Finished Design is Ready for Production

Developing the tooling for a design that has not been tested beforehand is expensive and can be a potentially fatal mistake for a startup. If a flaw is found in your design after the tooling has been made, it is extremely costly and time-consuming to go back and try to fix the tooling—and in most cases, you will need to have new tooling designed.

Without proper testing and simulation, your design is not ready for production. Taking the time to test all aspects of your design will ultimately save you time and resources.

Myth 3: The More Features, The Better

It is a common belief that adding features creates value for customers and subtracting them destroys value. This attitude explains why even the simplest of products have become so inundated with unwanted features.

Startups and product designers that challenge this belief create products that are elegant in their simplicity. Designing for simplicity means that you must first understand two things—the problem you are solving and which features to hide or omit. “One company that has understood this is Apple. It is known for many things—innovative products, stylish designs, and savvy marketing—but perhaps its greatest strength is its ability to get to the heart of a problem.” (Harvard Business Review) By truly understanding the problem your customers are facing, your design can hone in on the perfect solution. As Leonardo da Vinci once said, “Simplicity is the ultimate sophistication.”

Have additional questions about the product development process or other product development myths? Contact us at info@3d-innovations.com

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3D Innovations is a Product Development Company – from the 3D Design to a fully functional 3D Prototype & Product.

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